Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 35, Problem 32QLP
Review Fig. 35.21 and give reasons that there is a range of tolerance and surface roughness for each manufacturing process.
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Chapter 35 Solutions
Manufacturing Engineering & Technology
Ch. 35 - What is metrology?Ch. 35 - Explain how a meter is defined and measured.Ch. 35 - Explain what is meant by standards for...Ch. 35 - What is the basic difference between...Ch. 35 - What is meant by comparative length measurement?Ch. 35 - Explain how flatness is measured. What is an...Ch. 35 - Describe the principle of an optical comparator.Ch. 35 - Why have coordinate measuring machines...Ch. 35 - What is the difference between a plug gage and...Ch. 35 - What are dimensional tolerances? Why is their...
Ch. 35 - Prob. 11RQCh. 35 - Explain the difference between tolerance and...Ch. 35 - What is the difference between bilateral and...Ch. 35 - How is straightness measured?Ch. 35 - When is a clearance fit desirable? An interference...Ch. 35 - What factors contribute to deviations in the...Ch. 35 - Why are the words accuracy and precision...Ch. 35 - Prob. 18QLPCh. 35 - Prob. 19QLPCh. 35 - Prob. 20QLPCh. 35 - Dimensional tolerances for nonmetallic parts...Ch. 35 - Prob. 22QLPCh. 35 - Review Fig. 35.20, and comment on the range...Ch. 35 - In the game of darts, is it better to be accurate...Ch. 35 - What are the advantages and limitations of GO...Ch. 35 - Comment on your observations regarding Fig. 35.19.Ch. 35 - What are gage blocks? Explain three methods...Ch. 35 - Why is it important to control temperature during...Ch. 35 - Describe the characteristics of electronic gages.Ch. 35 - What method would you use to measure the...Ch. 35 - Prob. 31QLPCh. 35 - Review Fig. 35.21 and give reasons that there is a...Ch. 35 - Assume that a steel rule expands by 0.07% due to...Ch. 35 - If the same steel rule as in Problem 35.33 is used...Ch. 35 - A shaft must meet a design requirement of being at...Ch. 35 - Describe your thoughts on the merits and...Ch. 35 - Take an ordinary vernier micrometer (see Fig....Ch. 35 - Obtain a digital micrometer and a steel ball of,...Ch. 35 - Prob. 41SDPCh. 35 - Prob. 42SDPCh. 35 - Inspect various parts and components in...Ch. 35 - Prob. 45SDPCh. 35 - Prob. 46SDPCh. 35 - Prob. 47SDPCh. 35 - Conduct an Internet search, and make a list of...Ch. 35 - Prob. 49SDP
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- Estimate the manufacturing cost for a simple machined component: a. Compare the costs for manufacturing volumes of 1, 10, 100, 1000, and 10,000 pieces with an intermediate tolerance and surface finish. Explain why there is a great change between 1 and 10 and a small change between 1000 and 10,000 pieces. b. Compare the costs for fit, intermediate, and rough tolerances with a volume of 100 pieces. c. Compare the costs of manufacturing the component out of various materials.arrow_forwardDiscuss the importance of surface texture measurement and give examples ofapplication in the manufacturing industry.arrow_forward(a) Figure 1 shows surface roughness and tolerances obtained in Chemical Machining (CM) and Electrochemical Machining (ECM) process for different types of electronic products. Comment on the differences between chemical and electrochemical machining process in terms of surface roughness and tolerance of the machined product as illustrated in Figure 1. 0.9 CM 0.8 0.7 Z ECM 0.6 0.5 0.4 0.3 0.2 0.1 Product A Product B Product C Product D Products 25 E ČM 20 Z ECM 15 10 Product A Product B Product C Product D Products Figure 1: Surface roughness and tolerances of various electronic products Surface roughness, Ra Tolerance, (t mm x 10)arrow_forward
- Define the comparative surface roughness values against typical manufacturing processes.arrow_forwardDefine the term "metrology" and explain its significance in mechanical engineering. Illustrate your answer with an example of how the principle of "accuracy and precision" in metrology is applied in the calibration of a micrometer, and describe the potential impact on product quality if these principles are not adhered to during the calibration process.arrow_forwardExplain the differences between deforming processes and material removal processes.arrow_forward
- Please solve no 4 (engineering tribology)arrow_forwardWhat precisely is stress testing, and why is it advantageous to begin with?arrow_forward3) Forging: A cylindrical specimen made of annealed 4135 steel (K = 1015 MPa, n = 0.17) has a diameter of 150 mm, and is 100 mm high. It is upset between dies to a height of 50 mm at room temperature. Calculate the work done for 2 cases: a) Ideal (frictionless) b) Friction, where the coefficient of friction is 0.2. Set up on paper and solve using software. Be careful with units.arrow_forward
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Quality Control and Quality Assurance; Author: AISC Education;https://www.youtube.com/watch?v=C2PFj9YZ_mw;License: Standard Youtube License