Precision Machining Technology (MindTap Course List)

2nd Edition

ISBN: 9781285444543

Author: Peter J. Hoffman, Eric S. Hopewell, Brian Janes

Publisher: Cengage Learning

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Machining Processes and Machine Tools

Machining is represented as the process in which an excessive amount of substance is eliminated from the particular element in the form of pieces. In machining, cutting tools such as rotary tools, lathe, drill press, grinder, chop saw, welders, and many …

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Textbook Question

Chapter 3.3, Problem 11RQ

In which direction should hacksaw blade teeth point?

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Chapter 3.3, Problem 10RQ

Chapter 3.3, Problem 12RQ

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The tool has only one cutting edge and the cutting edge is made of high-grade material like carbide is. Solid tool Tipped type tool Bit type tool Forged tool

From the following Identify cutting tool that has the cutting edge in the form of small tip made of high-grade material. O a. b. O d.

a. If rough milling of mild steel is performed using High Speed Steel (HSS) side and face milling cutter of 100 mm diameter, what rpm should be used. b. If finish turning of a shaft is done to reduce its diameter from 24 mm to 20 mm using carbide tool, what rpm should be used. Metric Surface Speeds in m/min (Cutting Speed) Tool Material Aluminum Drilling Carbide 90 - 115 Milling - Rough Carbide Milling - Finish Carbide 120 - 240 Turning Carbide Rough Carbide Finish HSS HSS HSS 55 - 60 120 - 240 150 - 270 75 - 105 60 - 90 60 - 90 135 - 180 Brass 40 - 45 75 - 100 45 - 60 60 - 75 90 - 210 105 - 210 135 - 260 35 - 45 55 - 75 60 - 90 75 - 105 60 - 100 Cast Iron 12 - 18 15 - 25 25 - 30 60 - 90 75 - 135 Mild Steel 10 - 15 75 - 105 75 - 120 18 - 27 18 -3- 45 - 60 23 - 40 100 - 145 Stainless Steel 8 - 18 25 - 37 10 - 15 55 - 67 12 - 25 85 - 150

Chapter 3 Solutions

Precision Machining Technology (MindTap Course List)

Ch. 3.1 - Information such as tolerances and scale can be...Ch. 3.1 - What view of a drawing usually shows the most...Ch. 3.1 - Prob. 3RQ Ch. 3.1 - The line type used to show edges of an object that...Ch. 3.1 - What line type is used to show edges of an object...Ch. 3.1 - What two line types work together to show sizes on...Ch. 3.1 - Identify the line types labeled in the print...Ch. 3.1 - Define and briefly describe the following...Ch. 3.1 - A dimension listed on an engineering drawing is...Ch. 3.1 - List and briefly describe the three types of...

Ch. 3.1 - Briefly describe the difference between a...Ch. 3.1 - The relationship between sizes of mating parts is...Ch. 3.1 - What does GDT stand for?Ch. 3.1 - A plane used as a reference for dimensions is...Ch. 3.1 - A GDT symbol and the amount of tolerance are shown...Ch. 3.1 - What are the five categories of symbols used in...Ch. 3.1 - Briefly explain the benefit of a position...Ch. 3.2 - Prob. 1RQ Ch. 3.2 - What is the purpose of layout fluid (dye)?Ch. 3.2 - Prob. 3RQ Ch. 3.2 - Briefly define a scriber and its use.Ch. 3.2 - What two angles can be laid out with the...Ch. 3.2 - What two tasks can a divider be used to perform?Ch. 3.2 - What safety precautions should be observed when...Ch. 3.2 - What would the divider setting be to scribe a...Ch. 3.2 - What would the divider setting be to scribe an arc...Ch. 3.2 - Prob. 10RQ Ch. 3.2 - Prob. 11RQ Ch. 3.2 - Briefly describe the use of a surface gage.Ch. 3.3 - What are three safety rules to observe when using...Ch. 3.3 - List three types of screwdriver tips.Ch. 3.3 - What is the advantage of using slip joint pliers?Ch. 3.3 - What is an advantage of using locking pliers?Ch. 3.3 - What are two uses for a ball peen hammer?Ch. 3.3 - What is the advantage of a soft face hammer?Ch. 3.3 - In what situation would a box-end wrench be chosen...Ch. 3.3 - List two precautions to observe when using...Ch. 3.3 - What is one method of preventing damage to work...Ch. 3.3 - List three safety precautions to be observed when...Ch. 3.3 - In which direction should hacksaw blade teeth...Ch. 3.3 - List two safety precautions that should be...Ch. 3.3 - Will a single-cut or a double-cut file remove...Ch. 3.3 - Will a single-cut or a double-cut file produce a...Ch. 3.3 - ___________ and _________ are two common filing...Ch. 3.3 - What tool is used to clean a file?Ch. 3.3 - What are the two forms of abrasives used in...Ch. 3.4 - Sawing machines can be divided into roughly four...Ch. 3.4 - The vertical band saw is particularly useful, as...Ch. 3.4 - The horizontal band saw is ideal for cutting...Ch. 3.4 - Cutting action on the power hacksaw is very...Ch. 3.4 - List three safety precautions to observe when...Ch. 3.4 - Briefly describe the process to prepare for...Ch. 3.4 - List three safety precautions to observe when...Ch. 3.4 - What type of band saw blade has HSS teeth welded...Ch. 3.4 - How many saw teeth should be engaged in the...Ch. 3.4 - Name the three different types of tooth patterns.Ch. 3.4 - What are the three types of tooth set and why is...Ch. 3.4 - The slot created in a workpiece by the saw blade...Ch. 3.4 - Explain how to use a push stick.Ch. 3.4 - Saws should be ____________ _____________ when a...Ch. 3.4 - Saw guides should be mounted ________ above the...Ch. 3.4 - Why must a band saw blade be annealed after...Ch. 3.4 - Why does a band saw blade need to be ground after...Ch. 3.4 - Clearance between the vertical band saw guides and...Ch. 3.4 - Band saw cutting speeds are given in _________.Ch. 3.5 - What is the main benefit of offhand abrasive...Ch. 3.5 - What type of metals should not be ground on a...Ch. 3.5 - Which wheel is finer, a 60 grit or a 36 grit?Ch. 3.5 - If a grinder runs at 3400 RPM and you have a wheel...Ch. 3.5 - How is a ring test performed?Ch. 3.5 - Why is it necessary to have blotters on both sides...Ch. 3.5 - The maximum distance that a spark breaker and tool...Ch. 3.5 - When should a grinding wheel be dressed?Ch. 3.5 - Where should you stand when using a grinder?Ch. 3.6 - Define drilling.Ch. 3.6 - What factors might determine when a hole must be...Ch. 3.6 - Prob. 3RQ Ch. 3.6 - Explain the purpose of a counterbore.Ch. 3.6 - What is the purpose of the pilot on a counterbore?Ch. 3.6 - What should be done as a drill nears the...Ch. 3.6 - Define thread as it relates to benchwork.Ch. 3.6 - Explain the major diameter of a thread.Ch. 3.6 - What is the TPI of a -20 thread?Ch. 3.6 - Name two types of tap wrenches.

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In which direction should hacksaw blade teeth point?

Solution Summary: The author explains how the hacksaw blade teeth point in a forwarding pattern to keep the blade from binding in the workpiece.

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Chapter 3 Solutions