Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
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Chapter 31, Problem 2P
In Figure 31.17, a form-milling operation and cutters are shown. The gear is to be made from 4340 steel, Rc 50 prior to heat treat and final grind. Select the proper speeds and feeds for the job (the cutter is 4 in. in diameter) and compute the cutting time to mill this gear. Would you use up milling versus down milling?
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A drilling operation is performed to create a through hole on a steel plate that is 20 mm thick. Cutting speed = 0.4 m/s, and feed = 0.20 mm/rev. The 18-mm-diameter twist drill has a point angle of 120°. Determine the following once the drill reaches full diameter:
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Equation used
Tm
TD₂L
fv
thickness is HW3.A block of steel has a length L-600mm and a width W-450mm. The
Machined 10mm, once by Peripheral Milling and once by planing Machine.Calculate
:Machining time for each operation if you know the following
For peripheral milling: cutting speed V =80 m/min, Feed f-0.15mm/rev, the cutter .1
diameter D =50 mm with five teeth and depth of cut d =3mm
For planing: clearance on both sides
c =25mm, cutting speed V =36.56 m/min, retum to .2
cutting ratio m =0.25, feed f=5 mm/stroke and depth of cut d =5 mm
.Calculate Material removal rate in both processes .3
Solution
Chapter 31 Solutions
Degarmo's Materials And Processes In Manufacturing
Ch. 31 - How does the pitch diameter differ from the major...Ch. 31 - Prob. 2RQCh. 31 - Prob. 3RQCh. 31 - Prob. 4RQCh. 31 - Prob. 5RQCh. 31 - Explain the meaning of 14 -20 UNC-3A.Ch. 31 - Prob. 7RQCh. 31 - Prob. 8RQCh. 31 - Prob. 9RQCh. 31 - Prob. 10RQ
Ch. 31 - Prob. 11RQCh. 31 - Prob. 12RQCh. 31 - Prob. 13RQCh. 31 - What is the reason for using a taper tap before a...Ch. 31 - Prob. 15RQCh. 31 - Can a fluteless tap be used for threading a hole...Ch. 31 - What provisions should a designer make so that a...Ch. 31 - What is the major advantage of a spiral-point tap?Ch. 31 - Prob. 19RQCh. 31 - Is it desirable for a tapping fluid to have...Ch. 31 - How does thread milling differ from thread...Ch. 31 - What are the advantages of making threads by...Ch. 31 - Prob. 23RQCh. 31 - Prob. 24RQCh. 31 - What is a fluteless tap?Ch. 31 - Why is the involute form used for gear teeth?Ch. 31 - What is the diametral pitch of a gear?Ch. 31 - What is the relationship between the diametral...Ch. 31 - On a sketch of a gear, indicate the pitch circle,...Ch. 31 - What five requirements must be met for gears to...Ch. 31 - What are the advantages of helical gears compared...Ch. 31 - Prob. 32RQCh. 31 - What difficulty would be encountered in bobbing a...Ch. 31 - What is the only type of machine on which...Ch. 31 - Prob. 35RQCh. 31 - Why arent more gears made by broaching?Ch. 31 - What is the most important property of a crown...Ch. 31 - What are three basic processes for machining...Ch. 31 - Which basic gear-machining process is utilized in...Ch. 31 - When a helical gear is machined on a milling...Ch. 31 - Why is a gear-hobbing machine much more productive...Ch. 31 - Prob. 42RQCh. 31 - What are the advantages of cold-roll forming for...Ch. 31 - Prob. 44RQCh. 31 - Under what conditions should shaving not be used...Ch. 31 - Prob. 46RQCh. 31 - Can lapping be used to finish cast iron gears?Ch. 31 - What factors are usually checked in inspecting...Ch. 31 - What are the basic methods for gear finishing?Ch. 31 - A hob that has a pitch diameter of 76.2 mm is used...Ch. 31 - In Figure 31.17, a form-milling operation and...Ch. 31 - A gear-broaching machine can complete the gear in...Ch. 31 - Prob. 4PCh. 31 - If only three gears described in Problem 4 were to...Ch. 31 - Based on the size and shape of the product,...Ch. 31 - What type of engineering materials might be able...Ch. 31 - Prob. 3CS
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