EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 9780100793439
Author: KALPAKJIAN
Publisher: YUZU
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Chapter 30, Problem 22QLP
It has been noted that heat transfer in gas-metal arc welding is higher than in shielded-metal arc welding. Explain why this would be the case. Which process would lead to more heat-affected zone cracking in hardened steels?
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A gas tungsten arc welding operation is performed using a
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(a)
Discuss the differences between fusion and solid state welding.
A shielded metal arc-welding operation is
performed on low carbon steel (Tm=1760 K) plates at a voltage = 25
volts and a current = 200 amps. The heat transfer factor = 0.90, and the
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Chapter 30 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 30 - Describe fusion as it relates to welding...Ch. 30 - Explain the features of neutralizing, reducing,...Ch. 30 - What is stick welding?Ch. 30 - Explain the basic principles of arc-welding...Ch. 30 - Why is shielded metal-arc welding a commonly...Ch. 30 - What keeps the weld bead on a steel surface...Ch. 30 - Describe the functions and characteristics of...Ch. 30 - What are the similarities and differences between...Ch. 30 - What properties are useful for a shielding gas?Ch. 30 - What are the advantages to thermit welding?
Ch. 30 - Explain where the energy is obtained in...Ch. 30 - Explain how cutting takes place when an...Ch. 30 - What is the purpose of flux? Why is it not needed...Ch. 30 - What is meant by weld quality? Discuss the...Ch. 30 - How is weldability defined?Ch. 30 - Why are welding electrodes generally coated?Ch. 30 - Describe the common types of discontinuities...Ch. 30 - Prob. 18RQCh. 30 - Explain why hydrogen welding can be used to...Ch. 30 - Prob. 20RQCh. 30 - Prob. 21QLPCh. 30 - It has been noted that heat transfer in gas-metal...Ch. 30 - Explain why some joints may have to be...Ch. 30 - Describe the role of filler metals in welding.Ch. 30 - List the processes that can be performed with...Ch. 30 - What is the effect of the thermal conductivity of...Ch. 30 - Describe the differences between oxyfuel-gas...Ch. 30 - Could you use oxyfuel-gas cutting for a stack of...Ch. 30 - What are the advantages of electron-beam and...Ch. 30 - Describe the methods by which discontinuities...Ch. 30 - Explain the significance of the stiffness of the...Ch. 30 - Prob. 32QLPCh. 30 - Which of the processes described in this chapter...Ch. 30 - Prob. 34QLPCh. 30 - Prob. 35QLPCh. 30 - Comment on the factors involved in electrode...Ch. 30 - Prob. 38QLPCh. 30 - Prob. 39QLPCh. 30 - Prob. 40QLPCh. 30 - Prob. 41QLPCh. 30 - What is weld spatter? What are its sources? How...Ch. 30 - Describe your observations concerning Fig. 30.20.Ch. 30 - Prob. 44QLPCh. 30 - Plot the hardness in Fig. 30.20d as a function of...Ch. 30 - A welding operation will take place on carbon...Ch. 30 - In Fig. 30.26b, assume that most of the top...Ch. 30 - A welding operation takes place on an...Ch. 30 - An arc welding operation is taking place on carbon...Ch. 30 - Comment on workpiece size and shape limitations...Ch. 30 - Arc blow is a phenomenon where the magnetic...Ch. 30 - Review the types of welded joints shown in Fig....Ch. 30 - Comment on the design guidelines given in...Ch. 30 - Prob. 55SDPCh. 30 - Prob. 56SDPCh. 30 - Make a list of welding processes that are suitable...Ch. 30 - Prob. 58SDPCh. 30 - Prob. 59SDPCh. 30 - Review the poor and good joint designs shown...Ch. 30 - In building large ships, there is a need to weld...Ch. 30 - Prob. 62SDPCh. 30 - Comment on whether there are common factors...Ch. 30 - Prob. 64SDPCh. 30 - Lattice booms for cranes are constructed from...Ch. 30 - A common practice in repairing expensive broken...
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- When steel is joined using arc welding, only the liquid fusion zone must be protected by a gas or flux. However, when titanium is welded, both the front and back sides of the welded metal must be protected. Why must these extra pre-cautions be taken when joining titanium?arrow_forwardExplain the mechanism of heat generation in Resistance spot welding. Explain the Force (current) vs time diagram.arrow_forwardwhy is arc shielding requried during arc welding ? how is the arc shielding accomplshed? provide the detailed explanationarrow_forward
- Mention the main groups of processes that are contained in fusion welding.arrow_forwardA shielded metal arc-welding operation is performed on austenitic stainless steel at a voltage = 25 volts and a current = 200 A. The heat transfer factor = 0.92, and the melting factor = 0.60. The unit melting energy of medium-carbon steel is 137 Btu/in3. Determine the (a) power in the operation, (b) rate of heat generation at the weld and (c) volume rate of metal welded.arrow_forwardWhat is metal inert gas welding and the effect of metal inert gas welding process parameters? Diagrams?arrow_forward
- When welding using Oxyacetylene method on medium or high carbon steels, which type of flame is better (i) oxidizing or (ii) reducing flame? Justify your answerarrow_forward8 mm thick plates of S275 steel will be welded by SMAW, SAW, GTAW, GMAW and PAW processes. Evaluate weld groove preparation, welding parameters, welding consumables (electrode, shielding gas etc. ) heat input range, process advantages and economy for each welding process.arrow_forwardWhat are the advantages of MIG welding on stainless steels?arrow_forward
- Select TWO (2) types of arc welding processes that are suitable for welding hot passes quickly and acceptable with Low Carbon Steel type of material.arrow_forwardA resistance spot-welding operation is performed on two pieces of 1.5 mm thick sheet steel using 12000 amps current for a duration of 0.20 second. The electrodes are 6 mm in diameter at the contacting surfaces. Resistance is assumed to be 0.0001 ohms and the resulting weld nugget is 6 mm in diameter and 2.5 mm thick. The unit melting energy for the metal is 12 Jmm³. What portion of heat generated was used to form the weld?arrow_forwardA circular electrode of 190 mm diameter is used for carrying out seam welding at 5 welds per cm on a mild steel tube of thickness 1.5 mm. The duration of the welding cycle is given as On - 4 cycles, Off- 3 cycles. The power supply is at 50 Hz. Calculate work speed, welds per minutę, RPM, and energy requirement assuming effective resistance between an electrode as 100u ohm.arrow_forward
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