Precision Machining Technology
3rd Edition
ISBN: 9781337795302
Author: Peter, Hoffman.
Publisher: Cengage Learning,
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Textbook Question
Chapter 2.2, Problem 1RQ
What is the inch equivalent of 1 millimeter?
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Complete the following problems. Show your work/calculations, save as.pdf and upload to the
assignment in Blackboard.
missing information to present a completed program. (Hint: You may have to look up geometry
for the center drill and standard 0.5000 in twist drill to know the required depth to drill).
1. What are the x and y dimensions for the center position of holes 1,2, and 3 in the part shown in
Figure 26.2 (below)?
6.0000
Zero
reference
point
7118
1.0005
1.0000
1.252
Bore
6.0000
.7118
Cbore
0.2180 deep
(3 holes)
2.6563 1.9445
Figure 26.2
026022 (8lot and Drill Part)
(Setup Instructions---
(UNITS: Inches
(WORKPIECE NAT'L SAE 1020 STEEL
(Workpiece: 3.25 x 2.00 x0.75 in. Plate
(PRZ Location 054:
'
XY 0.0 - Upper Left of Fixture
TOP OF PART 2-0
(Tool List
( T02 0.500 IN 4 FLUTE FLAT END MILL
#4 CENTER DRILL
Dashed line indicates-
corner of original stock
( T04
T02
3.000 diam. slot
0.3000 deep.
0.3000 wide
Intended toolpath-tangent-
arc entry and exit sized to
programmer's judgment…
A program to make the part depicted in Figure 26.A has been created, presented in figure 26.B, but some information still needs to be filled in. Compute the tool locations, depths, and other missing information to present a completed program. (Hint: You may have to look up geometry for the center drill and standard 0.5000 in twist drill to know the required depth to drill).
We consider a laminar flow induced by an impulsively started infinite flat
plate. The y-axis is normal to the plate. The x- and z-axes form a plane parallel
to the plate. The plate is defined by y = 0. For time t <0, the plate and the flow
are at rest. For t≥0, the velocity of the plate is parallel to the 2-coordinate;
its value is constant and equal to uw. At infinity, the flow is at rest. The flow
induced by the motion of the plate is independent of z.
(a) From the continuity equation, show that v=0 everywhere in the flow and
the resulting momentum equation is
მu
Ət
Note that this equation has the form of a diffusion equation (the same form as
the heat equation).
(b) We introduce the new variables T, Y and U such that
T=kt, Y=k/2y, U = u
where k is an arbitrary constant. In the new system of variables, the solution
is U(Y,T). The solution U(Y,T) is expressed by a function of Y and T and the
solution u(y, t) is expressed by a function of y and t. Show that the functions are
identical.…
Chapter 2 Solutions
Precision Machining Technology
Ch. 2.1 - Briefly describe what you believe are the two most...Ch. 2.1 - Briefly describe what you believe are the two most...Ch. 2.1 - What should be done in the case of a personal...Ch. 2.1 - What does OSHA stand for and what is OSHA's...Ch. 2.1 - List three specific clothing items that should not...Ch. 2.1 - If someone working around machinery has long hair,...Ch. 2.1 - Never operate machinery without proper ______ in...Ch. 2.1 - What is PPE?Ch. 2.1 - What is the most common and important piece of PPE...Ch. 2.1 - What does HCS stand for?
Ch. 2.1 - What does GHS stand for?Ch. 2.1 - What is a pictogram?Ch. 2.1 - What does NFPA stand for?Ch. 2.1 - What does HMIS stand for?Ch. 2.1 - Prob. 15RQCh. 2.1 - Prob. 16RQCh. 2.1 - Class A fire extinguishers use ______ as a media...Ch. 2.1 - What class of fire extinguisher should be used on...Ch. 2.1 - What class of fire extinguisher should be used on...Ch. 2.1 - What is the purpose of lockout and tagout...Ch. 2.2 - What is the inch equivalent of 1 millimeter?Ch. 2.2 - What is the inch equivalent of 32.5 mm to the...Ch. 2.2 - Use the decimal equivalent chart on page 69 to...Ch. 2.2 - Use the decimal equivalent chart on page 69 to...Ch. 2.2 - Use the decimal equivalent chart on page 69 to...Ch. 2.2 - What does parallel mean?Ch. 2.2 - What does perpendicular mean?Ch. 2.2 - What is the radius of a 3.65-inch-diameter circle?Ch. 2.2 - What is the circumference of the circle in the...Ch. 2.2 - What are the Cartesian coordinates of the four...Ch. 2.2 - Label the hypotenuse, adjacent side, and opposite...Ch. 2.3 - Define semi-precision measurement.Ch. 2.3 - What is comparison measurement?Ch. 2.3 - List three rules to follow when or storing...Ch. 2.3 - List the parts of the combination set.Ch. 2.3 - Describe four uses of the combination set.Ch. 2.3 - What semi-precision tool is used to take angular...Ch. 2.3 - What type of square has a blade that can be tilted...Ch. 2.3 - Identify the following tools.Ch. 2.4 - List three key points in caring for precision...Ch. 2.4 - What type of fixed gage can be used to check hole...Ch. 2.4 - What type of fixed gage can be used to check a...Ch. 2.4 - How is the go member of a go/no-go ring gage set...Ch. 2.4 - What type of fixed gage can be used to check...Ch. 2.4 - A _____________ can provide a reference plane for...Ch. 2.4 - What two other tools could be used with the answer...Ch. 2.4 - ___________ is the process of attaching gage...Ch. 2.4 - What is the smallest graduation on an English...Ch. 2.4 - What is the smallest graduation on a metric...Ch. 2.4 - A micrometer uses an accurate __________ to...Ch. 2.4 - What is the smallest graduation on an inch...Ch. 2.4 - What is the smallest graduation on a metric...Ch. 2.4 - What is calibration and why is it important?Ch. 2.4 - What is a transfer-type measuring tool?Ch. 2.4 - What are the two basic types of indicator...Ch. 2.4 - Briefly describe the main difference between the...Ch. 2.4 - A sine tool uses the trigonometric function of...Ch. 2.4 - List the two most common methods for measuring...Ch. 2.4 - What are one advantage and one disadvantage of...Ch. 2.4 - A(n) ________ displays a magnified image of a part...Ch. 2.4 - What other tool can be useful for measuring very...Ch. 2.4 - What does CMM stand for?Ch. 2.5 - What are the four basic parts of a process plan?Ch. 2.5 - Briefly define quality control and explain its...Ch. 2.5 - Briefly explain the purpose of a sampling plan.Ch. 2.5 - What is the purpose of an inspection plan?Ch. 2.5 - What is the important factor to consider when...Ch. 2.5 - What does SPC stand for?Ch. 2.5 - What does an X-bar chart track?Ch. 2.5 - What does an R-chart track?Ch. 2.5 - If an X-bar chart graph is between LCL and the...Ch. 2.5 - If an X-bar chart graph falls below the LCL or...Ch. 2.6 - What is the difference between ferrous and...Ch. 2.6 - Briefly describe an alloy.Ch. 2.6 - Name three alloying elements added to steel.Ch. 2.6 - What is cast iron?Ch. 2.6 - What element is in stainless steel that makes it...Ch. 2.6 - Small particles of________ alloys are flammable.Ch. 2.6 - What are the two major benefits of titanium?Ch. 2.6 - What does AISI stand for?Ch. 2.6 - What does SAE stand for?Ch. 2.6 - What is (are) the major alloying element(s) in...Ch. 2.6 - What is (are) the major alloying element(s) in...Ch. 2.6 - What does IADS stand for?Ch. 2.6 - What is the overall purity of 1030 aluminum?Ch. 2.6 - What is (are) the major alloying element(s) of...Ch. 2.6 - What does UNS stand for?Ch. 2.7 - Briefly define the term heat treatment.Ch. 2.7 - Direct hardening can be performed on steel...Ch. 2.7 - ________ is the rapid cooling of metal during heat...Ch. 2.7 - What type of hardening operation that leaves the...Ch. 2.7 - In what two ways can the process described in the...Ch. 2.7 - What method is used to harden low-carbon steels?Ch. 2.7 - List two methods of performing the operation...Ch. 2.7 - After hardening, steel is very hard and brittle....Ch. 2.7 - Briefly define annealing.Ch. 2.7 - Prob. 10RQCh. 2.7 - A dual-chamber furnace allows the user...Ch. 2.7 - In addition to standard PPE, what specific PPE and...Ch. 2.7 - What hardness testing scale uses many different...Ch. 2.7 - What is a Brale penetrator and what hardness scale...Ch. 2.8 - Why is a routine maintenance plan important?Ch. 2.8 - What is a lubricant?Ch. 2.8 - List three methods of applying lubricants to...Ch. 2.8 - List two components of machine tools that should...Ch. 2.8 - Briefly describe a gib.Ch. 2.8 - What are the purposes of cutting fluids?Ch. 2.8 - What are the two major types of cutting fluids?Ch. 2.8 - Prob. 8RQCh. 2.8 - What two ingredients are often used as additives...Ch. 2.8 - Oils that can be combined with water are...Ch. 2.8 - What is the major benefit of cutting fluids that...Ch. 2.8 - What is the difference between synthetic and...Ch. 2.8 - A______ can be used to measure cutting fluid...Ch. 2.8 - List three methods of applying cutting fluids.Ch. 2.8 - Always review the________ before using any...Ch. 2.8 - What type of cutting fluids should never be used...
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- Part A: Suppose you wanted to drill a 1.5 in diameter hole through a piece of 1020 cold-rolled steel that is 2 in thick, using an HSS twist drill. What values if feed and cutting speed will you specify, along with an appropriate allowance? Part B: How much time will be required to drill the hole in the previous problem using the HSS drill?arrow_forward1.1 m 1.3 m B 60-mm diameter Brass 40-mm diameter Aluminum PROBLEM 2.52 - A rod consisting of two cylindrical portions AB and BC is restrained at both ends. Portion AB is made of brass (E₁ = 105 GPa, α = 20.9×10°/°C) and portion BC is made of aluminum (Ę₁ =72 GPa, α = 23.9×10/°C). Knowing that the rod is initially unstressed, determine (a) the normal stresses induced in portions AB and BC by a temperature rise of 42°C, (b) the corresponding deflection of point B.arrow_forward30 mm D = 40 MPa -30 mm B C 80 MPa PROBLEM 2.69 A 30-mm square was scribed on the side of a large steel pressure vessel. After pressurization, the biaxial stress condition at the square is as shown. For E = 200 GPa and v=0.30, determine the change in length of (a) side AB, (b) side BC, (c) diagnonal AC.arrow_forward
- Please solve in detail this problem thank youarrow_forward0,5 mm 450 mm 350 mm Bronze A = 1500 mm² E = 105 GPa प 21.6 × 10-PC Aluminum A = 1800 mm² £ = 73 GPa = a 23.2 × 10-PC PROBLEM 2.58 Knowing that a 0.5-mm gap exists when the temperature is 24°C, determine (a) the temperature at which the normal stress in the aluminum bar will be equal to -75 MPa, (b) the corresponding exact length of the aluminum bar.arrow_forward0.5 mm 450 mm -350 mm Bronze Aluminum A 1500 mm² A 1800 mm² E 105 GPa E 73 GPa K = 21.6 X 10 G < = 23.2 × 10-G PROBLEM 2.59 Determine (a) the compressive force in the bars shown after a temperature rise of 82°C, (b) the corresponding change in length of the bronze bar.arrow_forward
- The truss shown below sits on a roller at A and a pin at E. Determine the magnitudes of the forces in truss members GH, GB, BC and GC. State whether they are in tension or compression or are zero force members.arrow_forwardA weight (W) hangs from a pulley at B that is part of a support frame. Calculate the maximum possible mass of the weight if the maximum permissible moment reaction at the fixed support is 100 Nm. Note that a frictionless pin in a slot is located at C.arrow_forwardIt is the middle of a winter snowstorm. Sally and Jin take shelter under an overhang. The loading of the snow on top of the overhang is shown in the figure below. The overhang is attached to the wall at points A and B with pin supports. Another pin is at C. Determine the reactions of the pin supports at A and B. Express them in Cartesian vector form.arrow_forward
- Recall that the CWH equation involves two important assumptions. Let us investigate how these assumptions affect the accuracy of state trajectories under the control inputs optimized in (a) and (b). (c.1): Discuss the assumptions about the chief and deputy orbits that are necessary for deriving CWH.arrow_forwardPROBLEM 2.50 1.8 m The concrete post (E-25 GPa and a = 9.9 x 10°/°C) is reinforced with six steel bars, each of 22-mm diameter (E, = 200 GPa and a, = 11.7 x 10°/°C). Determine the normal stresses induced in the steel and in the concrete by a temperature rise of 35°C. 6c " 0.391 MPa 240 mm 240 mm 6₁ = -9.47 MPaarrow_forwardFor some viscoelastic polymers that are subjected to stress relaxation tests, the stress decays with time according to a(t) = a(0) exp(-4) (15.10) where σ(t) and o(0) represent the time-dependent and initial (i.e., time = 0) stresses, respectively, and t and T denote elapsed time and the relaxation time, respectively; T is a time-independent constant characteristic of the material. A specimen of a viscoelastic polymer whose stress relaxation obeys Equation 15.10 was suddenly pulled in tension to a measured strain of 0.5; the stress necessary to maintain this constant strain was measured as a function of time. Determine E (10) for this material if the initial stress level was 3.5 MPa (500 psi), which dropped to 0.5 MPa (70 psi) after 30 s.arrow_forward
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