Precision Machining Technology
3rd Edition
ISBN: 9781337795302
Author: Peter, Hoffman.
Publisher: Cengage Learning,
expand_more
expand_more
format_list_bulleted
Concept explainers
Videos
Textbook Question
Chapter 2.5, Problem 10RQ
If an X-bar chart graph falls below the LCL or rises above the UCL, a machining process is said to be _________.
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solution
Students have asked these similar questions
How do i solve this problem?
Q4/ A compressor is driven motor by mean of a flat belt of thickness 10 mm and a width of
250 mm. The motor pulley is 300 mm diameter and run at 900 rpm and the compressor
pulley is 1500 mm diameter. The shaft center distance is 1.5 m. The angle of contact of
the smaller pulley is 220° and on the larger pulley is 270°. The coefficient of friction
between the belt and the small pulley is 0.3, and between the belt and the large pulley is
0.25. The maximum allowable belt stress is 2 MPa and the belt density is 970 kg/m³.
(a) What is the power capacity of the drive and (b) If the small pulley replaced by
V-grooved pulley of diameter 300 mm, grooved angle of 34° and the coefficient of
friction between belt and grooved pulley is 0.35. What will be the power capacity in this
case, assuming that the diameter of the large pulley remain the same of 1500 mm.
You are tasked with designing a power drive system to transmit power between a motor and a conveyor belt in a manufacturing facility as illustrated in figure.
The design must ensure efficient power transmission, reliability, and safety. Given the following specifications and constraints, design drive system for this application:
Specifications:
Motor Power: The electric motor provides 10 kW of power at 1,500 RPM.
Output Speed: The output shaft should rotate at 150 rpm.
Design Decisions:
Transmission ratio: Determine the necessary drive ratio for the system.
Shaft Diameter: Design the shafts for both the motor and the conveyor end.
Material Selection: Choose appropriate materials for the gears, shafts.
Bearings: Select suitable rolling element bearings.
Constraints:
Space Limitation:
The available space for the gear drive system is limited to a 1-meter-long section.
Attribute 4 of CEP
Depth of knowledge required
Fundamentals-based, first principles analytical approach…
Chapter 2 Solutions
Precision Machining Technology
Ch. 2.1 - Briefly describe what you believe are the two most...Ch. 2.1 - Briefly describe what you believe are the two most...Ch. 2.1 - What should be done in the case of a personal...Ch. 2.1 - What does OSHA stand for and what is OSHA's...Ch. 2.1 - List three specific clothing items that should not...Ch. 2.1 - If someone working around machinery has long hair,...Ch. 2.1 - Never operate machinery without proper ______ in...Ch. 2.1 - What is PPE?Ch. 2.1 - What is the most common and important piece of PPE...Ch. 2.1 - What does HCS stand for?
Ch. 2.1 - What does GHS stand for?Ch. 2.1 - What is a pictogram?Ch. 2.1 - What does NFPA stand for?Ch. 2.1 - What does HMIS stand for?Ch. 2.1 - Prob. 15RQCh. 2.1 - Prob. 16RQCh. 2.1 - Class A fire extinguishers use ______ as a media...Ch. 2.1 - What class of fire extinguisher should be used on...Ch. 2.1 - What class of fire extinguisher should be used on...Ch. 2.1 - What is the purpose of lockout and tagout...Ch. 2.2 - What is the inch equivalent of 1 millimeter?Ch. 2.2 - What is the inch equivalent of 32.5 mm to the...Ch. 2.2 - Use the decimal equivalent chart on page 69 to...Ch. 2.2 - Use the decimal equivalent chart on page 69 to...Ch. 2.2 - Use the decimal equivalent chart on page 69 to...Ch. 2.2 - What does parallel mean?Ch. 2.2 - What does perpendicular mean?Ch. 2.2 - What is the radius of a 3.65-inch-diameter circle?Ch. 2.2 - What is the circumference of the circle in the...Ch. 2.2 - What are the Cartesian coordinates of the four...Ch. 2.2 - Label the hypotenuse, adjacent side, and opposite...Ch. 2.3 - Define semi-precision measurement.Ch. 2.3 - What is comparison measurement?Ch. 2.3 - List three rules to follow when or storing...Ch. 2.3 - List the parts of the combination set.Ch. 2.3 - Describe four uses of the combination set.Ch. 2.3 - What semi-precision tool is used to take angular...Ch. 2.3 - What type of square has a blade that can be tilted...Ch. 2.3 - Identify the following tools.Ch. 2.4 - List three key points in caring for precision...Ch. 2.4 - What type of fixed gage can be used to check hole...Ch. 2.4 - What type of fixed gage can be used to check a...Ch. 2.4 - How is the go member of a go/no-go ring gage set...Ch. 2.4 - What type of fixed gage can be used to check...Ch. 2.4 - A _____________ can provide a reference plane for...Ch. 2.4 - What two other tools could be used with the answer...Ch. 2.4 - ___________ is the process of attaching gage...Ch. 2.4 - What is the smallest graduation on an English...Ch. 2.4 - What is the smallest graduation on a metric...Ch. 2.4 - A micrometer uses an accurate __________ to...Ch. 2.4 - What is the smallest graduation on an inch...Ch. 2.4 - What is the smallest graduation on a metric...Ch. 2.4 - What is calibration and why is it important?Ch. 2.4 - What is a transfer-type measuring tool?Ch. 2.4 - What are the two basic types of indicator...Ch. 2.4 - Briefly describe the main difference between the...Ch. 2.4 - A sine tool uses the trigonometric function of...Ch. 2.4 - List the two most common methods for measuring...Ch. 2.4 - What are one advantage and one disadvantage of...Ch. 2.4 - A(n) ________ displays a magnified image of a part...Ch. 2.4 - What other tool can be useful for measuring very...Ch. 2.4 - What does CMM stand for?Ch. 2.5 - What are the four basic parts of a process plan?Ch. 2.5 - Briefly define quality control and explain its...Ch. 2.5 - Briefly explain the purpose of a sampling plan.Ch. 2.5 - What is the purpose of an inspection plan?Ch. 2.5 - What is the important factor to consider when...Ch. 2.5 - What does SPC stand for?Ch. 2.5 - What does an X-bar chart track?Ch. 2.5 - What does an R-chart track?Ch. 2.5 - If an X-bar chart graph is between LCL and the...Ch. 2.5 - If an X-bar chart graph falls below the LCL or...Ch. 2.6 - What is the difference between ferrous and...Ch. 2.6 - Briefly describe an alloy.Ch. 2.6 - Name three alloying elements added to steel.Ch. 2.6 - What is cast iron?Ch. 2.6 - What element is in stainless steel that makes it...Ch. 2.6 - Small particles of________ alloys are flammable.Ch. 2.6 - What are the two major benefits of titanium?Ch. 2.6 - What does AISI stand for?Ch. 2.6 - What does SAE stand for?Ch. 2.6 - What is (are) the major alloying element(s) in...Ch. 2.6 - What is (are) the major alloying element(s) in...Ch. 2.6 - What does IADS stand for?Ch. 2.6 - What is the overall purity of 1030 aluminum?Ch. 2.6 - What is (are) the major alloying element(s) of...Ch. 2.6 - What does UNS stand for?Ch. 2.7 - Briefly define the term heat treatment.Ch. 2.7 - Direct hardening can be performed on steel...Ch. 2.7 - ________ is the rapid cooling of metal during heat...Ch. 2.7 - What type of hardening operation that leaves the...Ch. 2.7 - In what two ways can the process described in the...Ch. 2.7 - What method is used to harden low-carbon steels?Ch. 2.7 - List two methods of performing the operation...Ch. 2.7 - After hardening, steel is very hard and brittle....Ch. 2.7 - Briefly define annealing.Ch. 2.7 - Prob. 10RQCh. 2.7 - A dual-chamber furnace allows the user...Ch. 2.7 - In addition to standard PPE, what specific PPE and...Ch. 2.7 - What hardness testing scale uses many different...Ch. 2.7 - What is a Brale penetrator and what hardness scale...Ch. 2.8 - Why is a routine maintenance plan important?Ch. 2.8 - What is a lubricant?Ch. 2.8 - List three methods of applying lubricants to...Ch. 2.8 - List two components of machine tools that should...Ch. 2.8 - Briefly describe a gib.Ch. 2.8 - What are the purposes of cutting fluids?Ch. 2.8 - What are the two major types of cutting fluids?Ch. 2.8 - Prob. 8RQCh. 2.8 - What two ingredients are often used as additives...Ch. 2.8 - Oils that can be combined with water are...Ch. 2.8 - What is the major benefit of cutting fluids that...Ch. 2.8 - What is the difference between synthetic and...Ch. 2.8 - A______ can be used to measure cutting fluid...Ch. 2.8 - List three methods of applying cutting fluids.Ch. 2.8 - Always review the________ before using any...Ch. 2.8 - What type of cutting fluids should never be used...
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- - | العنوان In non-continuous dieless drawing process for copper tube as shown in Fig. (1), take the following data: Do-20mm, to=3mm, D=12mm, ti/to=0.6 and v.-15mm/s. Calculate: (1) area reduction RA, (2) drawing velocity v. Knowing that: ti: final thickness V. Fig. (1) ofthrearrow_forwardA direct extrusion operation produces the cross section shown in Fig. (2) from an aluminum billet whose diameter 160 mm and length - 700 mm. Determine the length of the extruded section at the end of the operation if the die angle -14° 60 X Fig. (2) Note: all dimensions in mm.arrow_forwardFor hot rolling processes, show that the average strain rate can be given as: = (1+5)√RdIn(+1)arrow_forward
- : +0 usão العنوان on to A vertical true centrifugal casting process is used to produce bushings that are 250 mm long and 200 mm in outside diameter. If the rotational speed during solidification is 500 rev/min, determine the inside radii at the top and bottom of the bushing if R-2R. Take: -9.81 mis ۲/۱ ostrararrow_forward: +0 العنوان use only In conventional drawing of a stainless steel wire, the original diameter D.-3mm, the area reduction at each die stand r-40%, and the proposed final diameter D.-0.5mm, how many die stands are required to complete this process. онarrow_forwardIn non-continuous dieless drawing process for copper tube as shown in Fig. (1), take the following data: Do-20mm, to=3mm, D=12mm, ti/to=0.6 and vo-15mm/s. Calculate: (1) area reduction RA, (2) drawing velocity v. Knowing that: t₁: final thickness D₁ V. Fig. (1) Darrow_forward
- A vertical true centrifugal casting process is used to produce bushings that are 250 mm long and 200 mm in outside diameter. If the rotational speed during solidification is 500 rev/min, determine the inside radii at the top and bottom of the bushing if R-2Rb. Take: 8-9.81 m/sarrow_forwardIn conventional drawing of a stainless steel wire, the original diameter D.-3mm, the area reduction at each die stand r-40%, and the proposed final diameter D₁-0.5mm, how many die stands are required to complete this process.arrow_forwardA vertical true centrifugal casting process is used to produce bushings that are 250 mm long and 200 mm in outside diameter. If the rotational speed during solidification is 500 rev/min, determine the inside radii at the top and bottom of the bushing if R-2Rb. Take: 8-9.81 m/sarrow_forward
- In non-continuous dieless drawing process for copper tube as shown in Fig. (1), take the following data: Do-20mm, to=3mm, D=12mm, ti/to=0.6 and vo-15mm/s. Calculate: (1) area reduction RA, (2) drawing velocity v. Knowing that: t₁: final thickness D₁ V. Fig. (1) Darrow_forward-6- 8 من 8 Mechanical vibration HW-prob-1 lecture 8 By: Lecturer Mohammed O. attea The 8-lb body is released from rest a distance xo to the right of the equilibrium position. Determine the displacement x as a function of time t, where t = 0 is the time of release. c=2.5 lb-sec/ft wwwww k-3 lb/in. 8 lb Prob. -2 Find the value of (c) if the system is critically damping. Prob-3 Find Meq and Ceq at point B, Drive eq. of motion for the system below. Ш H -7~ + 目 T T & T тт +arrow_forwardQ For the following plan of building foundation, Determine immediate settlement at points (A) and (B) knowing that: E,-25MPa, u=0.3, Depth of foundation (D) =1m, Depth of layer below base level of foundation (H)=10m. 3m 2m 100kPa A 2m 150kPa 5m 200kPa Barrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
Precision Machining Technology (MindTap Course Li...Mechanical EngineeringISBN:9781285444543Author:Peter J. Hoffman, Eric S. Hopewell, Brian JanesPublisher:Cengage Learning
Precision Machining Technology (MindTap Course Li...
Mechanical Engineering
ISBN:9781285444543
Author:Peter J. Hoffman, Eric S. Hopewell, Brian Janes
Publisher:Cengage Learning
The Robot Revolution: The New Age of Manufacturing | Moving Upstream; Author: Wall Street Journal;https://www.youtube.com/watch?v=HX6M4QunVmA;License: Standard Youtube License