EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 9780100793439
Author: KALPAKJIAN
Publisher: YUZU
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Chapter 15, Problem 7RQ
Why is glass a good lubricant in hot extrusion?
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A distillation column with a total condenser and a partial reboiler is separating ethanol andwater at 1.0 atm. Feed is 0.32 mol fraction ethanol and it enters as a saturated liquid at 100mol/s on the optimum plate. The distillate product is a saturated liquid with 80 mol% ethanol.The condenser removes 5615 kW. The bottoms product is 0.05 mol fraction ethanol. AssumeCMO is valid.(a) Find the number of equilibrium stages for this separation. [6 + PR](b) Find how much larger the actual reflux ratio, R, used is than Rmin, i.e. R/Rmin. [3]Note: the heats of vaporization of ethanol and water are λe = 38.58 and λw = 40.645
We have a feed that is a binary mixture of methanol and water (60.0 mol% methanol) that issent to a system of two flash drums hooked together. The vapor from the first drum is cooled,which partially condenses the vapor, and then is fed to the second flash drum. Both drumsoperate at 1.0 atm and are adiabatic. The feed to the first drum is 1000 kmol/hr. We desire aliquid product from the first drum that is 35.0 mol% methanol. The second drum operates at afraction vaporized of (V/F)2 = 0.25.(a) Find the liquid flow rate leaving the first flash drum, L1 (kmol/hr). [286 kmol/hr](b) Find the vapor composition leaving the second flash drum, y2. [0.85]
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The steel curved bar shown has rectangular cross-section with a radial height h = 6 mm and thickness b = 4mm. The
radius of the centroidal axis is R = 80 mm. A force P = 10 N is applied as shown. Assume the steel modulus of
207,000 MPa and G = 79.3(103) MPa, repectively.
elasticity and shear modulus E =
Find the vertical deflection at point B. Use Castigliano's method for a curved flexural member and since R/h > 10,
neglect the effect of shear and axial load, thereby assuming that deflection is due to merely the bending moment.
Note the inner and outer radii of the curves bar are:
r = 80 + ½ (6) = 83 mm, r₁ = 80 − ½ (6) = 77 mm
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Chapter 15 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 15 - How does extrusion differ from rolling and...Ch. 15 - Explain the difference between extrusion and...Ch. 15 - What is a spider die? What is it used for?Ch. 15 - Why are wires sometimes drawn in bundles?Ch. 15 - What is a dead-metal zone?Ch. 15 - Define the terms (a) cladding, (b) dummy block,...Ch. 15 - Why is glass a good lubricant in hot extrusion?Ch. 15 - What types of defects may occur in (a) extrusion...Ch. 15 - Describe the difference between direct and reverse...Ch. 15 - What is land? What is its function in a die?
Ch. 15 - How are tubes extruded? Can they also be drawn?...Ch. 15 - Prob. 12RQCh. 15 - What is the difference between piping and...Ch. 15 - What is impact extrusion?Ch. 15 - What is the pipe defect in extrusion?Ch. 15 - List the similarities and differences between...Ch. 15 - Explain why extrusion is a batch, or...Ch. 15 - The extrusion ratio, die geometry, extrusion...Ch. 15 - Explain why cold extrusion is an important...Ch. 15 - What is the function of a stripper plate in impact...Ch. 15 - Explain the different ways by which changing the...Ch. 15 - Glass is a good lubricant in hot extrusion. Would...Ch. 15 - How would you go about avoiding center-cracking...Ch. 15 - Table 15.1 gives temperature ranges for extruding...Ch. 15 - Will the force in direct extrusion vary as the...Ch. 15 - Comment on the significance of metal flow patterns...Ch. 15 - In which applications could you use the type of...Ch. 15 - What is the purpose of the land in a drawing die?...Ch. 15 - Can spur gears be made by (a) drawing and (b)...Ch. 15 - How would you prepare the end of a wire in order...Ch. 15 - What is the purpose of a dummy block in extrusion?...Ch. 15 - Describe your observations concerning Fig. 15.9.Ch. 15 - Occasionally, steel wire drawing will take place...Ch. 15 - Explain the advantages of bundle drawing.Ch. 15 - Under what circumstances would backward extrusion...Ch. 15 - Why is lubrication detrimental in extrusion with a...Ch. 15 - In hydrostatic extrusion, complex seals are used...Ch. 15 - Describe the purpose of a container liner in...Ch. 15 - Estimate the force required in extruding 7030...Ch. 15 - Assuming an ideal drawing process, what is the...Ch. 15 - Prob. 41QTPCh. 15 - Calculate the extrusion force for a round billet...Ch. 15 - Prob. 43QTPCh. 15 - A round wire made of a perfectly plastic material...Ch. 15 - Assume that the summary to this chapter is...Ch. 15 - Prob. 47SDPCh. 15 - Figure 15.2 shows examples of discrete parts that...Ch. 15 - The parts shown in Fig. 15.2 are economically...Ch. 15 - Survey the technical literature, and explain how...Ch. 15 - Prob. 51SDPCh. 15 - List the processes that are suitable for producing...
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