EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 9780100793439
Author: KALPAKJIAN
Publisher: YUZU
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Textbook Question
Chapter 15, Problem 25QLP
Will the force in direct extrusion vary as the billet becomes shorter? If so, why?
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Chapter 15 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 15 - How does extrusion differ from rolling and...Ch. 15 - Explain the difference between extrusion and...Ch. 15 - What is a spider die? What is it used for?Ch. 15 - Why are wires sometimes drawn in bundles?Ch. 15 - What is a dead-metal zone?Ch. 15 - Define the terms (a) cladding, (b) dummy block,...Ch. 15 - Why is glass a good lubricant in hot extrusion?Ch. 15 - What types of defects may occur in (a) extrusion...Ch. 15 - Describe the difference between direct and reverse...Ch. 15 - What is land? What is its function in a die?
Ch. 15 - How are tubes extruded? Can they also be drawn?...Ch. 15 - Prob. 12RQCh. 15 - What is the difference between piping and...Ch. 15 - What is impact extrusion?Ch. 15 - What is the pipe defect in extrusion?Ch. 15 - List the similarities and differences between...Ch. 15 - Explain why extrusion is a batch, or...Ch. 15 - The extrusion ratio, die geometry, extrusion...Ch. 15 - Explain why cold extrusion is an important...Ch. 15 - What is the function of a stripper plate in impact...Ch. 15 - Explain the different ways by which changing the...Ch. 15 - Glass is a good lubricant in hot extrusion. Would...Ch. 15 - How would you go about avoiding center-cracking...Ch. 15 - Table 15.1 gives temperature ranges for extruding...Ch. 15 - Will the force in direct extrusion vary as the...Ch. 15 - Comment on the significance of metal flow patterns...Ch. 15 - In which applications could you use the type of...Ch. 15 - What is the purpose of the land in a drawing die?...Ch. 15 - Can spur gears be made by (a) drawing and (b)...Ch. 15 - How would you prepare the end of a wire in order...Ch. 15 - What is the purpose of a dummy block in extrusion?...Ch. 15 - Describe your observations concerning Fig. 15.9.Ch. 15 - Occasionally, steel wire drawing will take place...Ch. 15 - Explain the advantages of bundle drawing.Ch. 15 - Under what circumstances would backward extrusion...Ch. 15 - Why is lubrication detrimental in extrusion with a...Ch. 15 - In hydrostatic extrusion, complex seals are used...Ch. 15 - Describe the purpose of a container liner in...Ch. 15 - Estimate the force required in extruding 7030...Ch. 15 - Assuming an ideal drawing process, what is the...Ch. 15 - Prob. 41QTPCh. 15 - Calculate the extrusion force for a round billet...Ch. 15 - Prob. 43QTPCh. 15 - A round wire made of a perfectly plastic material...Ch. 15 - Assume that the summary to this chapter is...Ch. 15 - Prob. 47SDPCh. 15 - Figure 15.2 shows examples of discrete parts that...Ch. 15 - The parts shown in Fig. 15.2 are economically...Ch. 15 - Survey the technical literature, and explain how...Ch. 15 - Prob. 51SDPCh. 15 - List the processes that are suitable for producing...
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- What are the advantages of a counterblow or impact forging machine? What are some of the properties desired in forging dies?arrow_forwardOne way to describe forging processes is by the amount of work that can be done in the die. Based on this grouping, what are the three main types?arrow_forwardBoth extrusion and bar drawing processes can be used to reduce the cross section. What can be the basic differences between extrusion and bar drawing processes? Also discuss briefly why must the drawing stress never exceed the yield strength of the work metal?arrow_forward
- During a direct extrusion process for a billet with 5 in long and diameter 2.5 in to 1.6 in. For the work metal, strength coefficient is 75000 Ib/in, and strain hardening exponent is 0.4, also the die angle of extrusion is 90. In Johnson extrusion strain equation a = 0.8, and b= 1.5. Determine: (a) extrusion ratio (b) true strain (c) extrusion strain, and (d) ram pressure at length 5, 4.2, 2.3,1.5,and 0 in.arrow_forwardA deep drawing operation for a cup is performed in which the inside diameter = 60 mm %3D and the height = 50 mm. The blank thickness = 3 mm, and %3D %3D the starting blank diameter = 108 mm. Punch and die radii = %3D 4 mm. Tensile strength = 400 MPa and yield strength = 180 %3D MPa for this sheet metal. Determine (a) drawing ratio, (b) reduction, (c) drawing force, and (d) blankholder force. *arrow_forwardI need the answer as soon as possiblearrow_forward
- If the bar is reduced by extruding and the deformation efficiency is 70%, what is the extrusion pressure?arrow_forwardExample 10.3 A cylindrical billet of 40 mm diameter and 100 mm length is reduced by indirect (backward) extrusion to a 15 mm diameter using Flat dies. If the Johnson equation has a = 0.8 and b = 1.5 and the flow curve for the work metal has K = 750 MPa and n = 0.15, determine : (i) Extrusion rations (ii) True strain (homogencous deformation) (iii) Extrusion strain (iv) Ram forcearrow_forwardAn open die forging operation is performed to produce a steel cylinder with a diameter of 9.7mm and a height of 1.7mm. The strength coefficient for this steel is 500MPA, and the strain hardening exponent is 0.25. Coefficient of friction at the die-work interface is 0.12. The initial stock of raw material has a diameter of 5mm. (a) What height/length of stock is needed to provide sufficient volume of material for this forging operation? (b) Compute the maximum force that the punch must apply to form the head in this open- die operation.arrow_forward
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