Degarmo's Materials And Processes In Manufacturing
13th Edition
ISBN: 9781119492825
Author: Black, J. Temple, Kohser, Ronald A., Author.
Publisher: Wiley,
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Chapter 15, Problem 3P
To determine
Thesmall component that could be made from injection-moulded polymer, conventional zinc die casting, or thin wall zinc dies casting.
The pros and cons for identified components.
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Students have asked these similar questions
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Sketch a simple part that can be green sand or injection molded. Sketch at least one view of the part. Draw the part in casting orientation. Choose the parting line and label it. Decide if cores are necessary and label them.
Calculate mould dimension for sprue runner and in-gate, the material using fluorothermoplastic
and using injection molding.
Question:
1. explain the steps for making a mold
2. If possible, use a simulation of the position where the defect will occur
3. Calculate to make mold male and female, the shape is near net shape product and
determine material for dies, the liquid materials is 167°C
Guidelines
Sprue Gate Guidelines
L
50% W1
A1
2-3°
W1
20- 100% of W2
R1
> 1.5 mm
T2
75-100% T1 (part thickness)
D1
125-400% T1 (part thickness)
D1
100-300% T1 (part thickness)
Part Thickness
1.6 mm
R
> 1 mm (0.040")
% Shrinkage Parallel to Flow
4.0-4.5
% Shrinkage Perpendicular to Flow 4.3-4.8
T3
100-200 % (part thickness)
Chapter 15 Solutions
Degarmo's Materials And Processes In Manufacturing
Ch. 15 - What are some of the major disadvantages of the...Ch. 15 - What are some possible limitations of multiple-use...Ch. 15 - Prob. 3RQCh. 15 - Prob. 4RQCh. 15 - Why do permanent-mold castings generally have...Ch. 15 - Prob. 6RQCh. 15 - What is semipermanent-mold casting?Ch. 15 - Why might low production runs be unattractive for...Ch. 15 - Prob. 9RQCh. 15 - In addition to the mold cavity, what additional...
Ch. 15 - Prob. 11RQCh. 15 - Prob. 12RQCh. 15 - Prob. 13RQCh. 15 - Prob. 14RQCh. 15 - Prob. 15RQCh. 15 - Prob. 16RQCh. 15 - What types of products would be possible...Ch. 15 - Prob. 18RQCh. 15 - What are the most common die-cast materials?Ch. 15 - Contrast the materials used to make dies for...Ch. 15 - Prob. 21RQCh. 15 - Prob. 22RQCh. 15 - Prob. 23RQCh. 15 - Prob. 24RQCh. 15 - Prob. 25RQCh. 15 - Prob. 26RQCh. 15 - How does the air in the mold cavity escape in the...Ch. 15 - Are risers employed in die casting? Can sand cores...Ch. 15 - Prob. 29RQCh. 15 - Give some examples of cast-in inserts.Ch. 15 - Prob. 31RQCh. 15 - Prob. 32RQCh. 15 - Prob. 33RQCh. 15 - Prob. 34RQCh. 15 - Prob. 35RQCh. 15 - What is a thixotropic material? How does it...Ch. 15 - What are some of the attractive features of...Ch. 15 - Describe the inner surface profile of true...Ch. 15 - Prob. 39RQCh. 15 - Prob. 40RQCh. 15 - Prob. 41RQCh. 15 - Prob. 42RQCh. 15 - Prob. 43RQCh. 15 - What types of equipment are used by foundries to...Ch. 15 - What are some of the factors that influence the...Ch. 15 - What are some of the possible feedstock materials...Ch. 15 - What types of metals are commonly melted in...Ch. 15 - What are some of the ways that the melting rate of...Ch. 15 - What are some of the pros and cons of indirect...Ch. 15 - Prob. 50RQCh. 15 - Prob. 51RQCh. 15 - Prob. 52RQCh. 15 - What are the primary functions of a pouring...Ch. 15 - Prob. 54RQCh. 15 - Prob. 55RQCh. 15 - What are some common ways to remove cores from...Ch. 15 - Prob. 57RQCh. 15 - Prob. 58RQCh. 15 - What is the difference between infiltration and...Ch. 15 - Prob. 60RQCh. 15 - What are some of the ways that industrial robots...Ch. 15 - Prob. 62RQCh. 15 - Prob. 63RQCh. 15 - Attractive properties for casting alloys include...Ch. 15 - Prob. 2PCh. 15 - Prob. 3PCh. 15 - Prob. 4PCh. 15 - Select two of the methods used to produce and hold...Ch. 15 - Prob. 7PCh. 15 - Discuss the various features that this component...Ch. 15 - Prob. 3CSCh. 15 - Prob. 4CSCh. 15 - Prob. 5CSCh. 15 - Prob. 6CS
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