Concept explainers
Refer again to Problems 14.3 and 14.5. In addition to 100 units of S, there is also a demand for 20 units of U, which is a component of S. The 20 units of U are needed for maintenance purposes. These units are needed in week 6. Modify the net material requirements plan to reflect this change.
•• 14.5 Using the information in Problem 14.3, construct a net material requirements plan using the following on-hand inventory.
•• 14.3 The demand for subassembly S is 100 units in week 7. Each unit of S requires 1 unit of T and 2 units of U. Each unit of T requires 1 unit of V, 2 units of W, and 1 unit of X. Finally, each unit of U requires 2 units of Y and 3 units of Z. One firm manufactures all items. It takes 2 weeks to make S, 1 week to make T, 2 weeks to make U, 2 weeks to make V, 3 weeks to make W, 1 week to make X, 2 weeks to make Y, and 1 week to make Z.
- a. Construct a product structure. Identify all levels, parents, and components.
- b. Prepare a time-phased product structure.
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Operations Management
- 3) Amelia Ltd. makes a plastic tricycle that is composed of three major components: a handlebar-front wheel-pedal assembly, a seat and frame unit, and rear wheels. The company has orders for 48,000 of these trikes. Current schedules yield the following information. Component Front Seat/Frame Rear wheel (each) Available Requirement Plastic 12 16 .20 S Model Regular Deluxe Heavy 100000 Time 40 24 8 2 2 320000 60000 Page 4 of 9 Space Manufacture 8 16 8 4 Cost to 12 2 3 4 5 Cost to Purchase 24 The company obviously does not have the resources available to manufacture everything needed for the completion of 24000 tricycles so has gathered purchase information for each component. Requested: Develop a linear programming model to tell the company how many of each component should be manufactured and how many should be purchased in order to provide 24000 fully completed tricycles at the minimum cost. 18 6 4) A paint supply company makes three styles of Paint Rollers, regular, deluxe and heavy.…arrow_forward3) Amelia Ltd. makes a plastic tricycle that is composed of three major components: ahandlebar-front wheel-pedal assembly, a seat and frame unit, and rear wheels. Thecompany has orders for 48,000 of these trikes. Current schedules yield thefollowing information. Requirements Component Plastic Time Space Cost to Manufacture Cost to Purchase Front seat /Frame Rear wheel (each) 12 16 .20 40 24 8 8 8 .4 16 12 2 24 18 6 Available 100000 320000 60000 The company obviously does not have the resources available to manufactureeverything needed for the completion of 24000 tricycles so has gathered purchaseinformation for each component. Develop a linear programming model to tell thecompany how many of each component should be manufactured and how manyshould be purchased in order to provide 24000 fully completed tricycles at theminimum cost.arrow_forward14. Financial aspects apparently manages the proficient assignment of scant products. Where does shortage fit in the round stream model?arrow_forward
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- Briefly discuss what are the various types of objectives of Material Requirements Planning (MRP )?arrow_forwardExplain how is safety stock included in a material requirements plan ?arrow_forward6. Given the following product structure diagram, complete the MRP records for parts A, B, and C. с Part A Gross requirements Scheduled receipts Projected available balance Planned order releases Q=20; LT= 1; SS = 0. 21 1 5 B (2 required) с Week 4 5 6 12 22 2 3 15 18 8arrow_forward
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