Welding: Principles and Applications (MindTap Course List)
8th Edition
ISBN: 9781305494695
Author: Larry Jeffus
Publisher: Cengage Learning
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Textbook Question
Chapter 12, Problem 9R
Describe the two methods of manufacturing FCA electrode wire.
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2 A metal block of mass m = 10 kg is sliding along a frictionless surface with an initial speed
Vo, as indicated below. The block then slides above an electromagnetic brake that applies a
force FEB to the block, opposing its motion. The magnitude of the electromagnetic force
varies quadratically with the distance moved along the brake (x):
10
FEB = kx²,
with k
= 5
N
m²
V₁ = 8 m/s
m = 10 kg
FEB
Frictionless surface
Electromagnetic brake
⇒x
Determine how far the block slides along the electromagnetic brake before stopping, in m.
Q1: Determine the length, angle of contact, and width of a 9.75 mm thick
leather belt required to transmit 15 kW from a motor running at 900 r.p.m. The
diameter of the driving pulley of the motor is 300 mm. The driven pulley runs at
300 r.p.m. and the distance between the centers of two pulleys is 3 meters. The
density of the leather is 1000 kg/m³. The maximum allowable stress in the
leather is 2.5 MPa. The coefficient of friction between the leather and pulley is
0.3. Assume open belt drive.
5. A 15 kW and 1200 r.p.m. motor drives a compressor at 300 r.p.m. through a pair of spur gears having
20° stub teeth. The centre to centre distance between the shafts is 400 mm. The motor pinion is made
of forged steel having an allowable static stress as 210 MPa, while the gear is made of cast steel
having allowable static stress as 140 MPa. Assuming that the drive operates 8 to 10 hours per day
under light shock conditions, find from the standpoint of strength,
1. Module; 2. Face width and 3. Number of teeth and pitch circle diameter of each gear.
Check the gears thus designed from the consideration of wear. The surface endurance limit may be
taken as 700 MPa. [Ans. m = 6 mm; b= 60 mm; Tp=24; T=96; Dp = 144mm; DG = 576 mm]
Chapter 12 Solutions
Welding: Principles and Applications (MindTap Course List)
Ch. 12 - List some factors that have led to the increased...Ch. 12 - How is FCAW similar to GMAW?Ch. 12 - What does the FCA flux provide to the weld?Ch. 12 - What are the major atmospheric contaminations of...Ch. 12 - How does slag help an FCA weld?Ch. 12 - How can FCA welding guns be cooled?Ch. 12 - Excessive drive roller pressure causes what...Ch. 12 - List the advantages that FCA welding offers the...Ch. 12 - Describe the two methods of manufacturing FCA...Ch. 12 - Why are the large diameter electrodes not used for...
Ch. 12 - How do deoxidizers remove oxygen from the weld...Ch. 12 - What do fluxing agents do for a weld?Ch. 12 - Why are alloying elements added to the flux?Ch. 12 - How does the flux form a shielding gas to protect...Ch. 12 - What are the main limitations of the rutile...Ch. 12 - Why is it more difficult to use lime-based fluxed...Ch. 12 - What benefit does adding an externally supplied...Ch. 12 - How do excessive amounts of manganese affect a...Ch. 12 - Why are elements added that cause ferrite to form...Ch. 12 - Why must a flux form a less dense slag?Ch. 12 - Referring to Table 12-5, what is the AWS...Ch. 12 - Describe the meaning of each part of the following...Ch. 12 - What does the number 316 in E316T-1 mean?Ch. 12 - What is the advantage of using an argon- CO2 mixed...Ch. 12 - Why are some slags called refractory?Ch. 12 - What can happen to slag that solidifies on the...Ch. 12 - How is the electrode extension measured?Ch. 12 - What can cause porosity in an FCA weld?Ch. 12 - What happens to water in the welding arc?Ch. 12 - What is the thin dark gray or black layer on new...Ch. 12 - Why is uniformly scattered porosity hard to detect...Ch. 12 - What cautions must be taken when chemically...
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