Equipment replacement decisions and performance evaluation. Susan Smith manages the Wexford plant of Sanchez Manufacturing. A representative of Darnell Engineering approaches Smith about replacing a large piece of manufacturing equipment that Sanchez uses in its process with a more efficient model. While the representative made some compelling arguments in favor of replacing the 3-year-old equipment, Smith is hesitant. Smith is hoping to be promoted next year to manager of the larger Detroit plant, and she knows that the accrual-basis net operating income of the Wexford plant will be evaluated closely as part of the promotion decision. The following information is available concerning the equipment-replacement decision:
Old Machine | New Machine | |
Original cost | $900,000 | $540,000 |
Useful life | 5 years | 2 years |
Current age | 3 years | 0 years |
Remaining useful life | 2 years | 2 years |
$540,000 | Not acquired yet | |
Book value | $360,000 | Not acquired yet |
Current disposal value (in cash) | $216,000 | Not acquired yet |
Terminal disposal value (in cash 2 years from now) | $0 | $0 |
Annual operating costs (maintenance, energy, repairs, coolants, and so on) | $995,000 | $800,000 |
Sanchez uses straight-line depreciation on all equipment. Annual depreciation expense for the old machine is $180,000 and will be $270,000 on the new machine if it is acquired. For simplicity, ignore income taxes and the time value of money.
- 1. Assume that Smith’s priority is to receive the promotion and she makes the equipment-replacement decision based on the next one year’s accrual-based net operating income. Which alternative would she choose? Show your calculations.
Required
- 2. What are the relevant factors in the decision? Which alternative is in the best interest of the company over the next 2 years? Show your calculations.
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- Whispering Winds Company manufactures automobile components for the worldwide market. The company has three large production facilities in Virginia, New Jersey, and California, which have been operating for many years. Brett Harker, vice president of production, believes it is time to upgrade operations by implementing computer-integrated manufacturing (CIM) at one of the plants. Brett has asked corporate controller Connie Carson to gather information about the costs and benefits of implementing CIM. Carson has gathered the following data: Initial equipment cost $ 6,174,000 Working capital required at start-up $ 600,000 Salvage value of existing equipment 76,350 Annual operating cost savings 855,120 Salvage value of new equipment at end of its useful life 203,600 Working capital released at end of its useful life 600,000 Useful life of equipment 10 years Whispering Winds Company uses a 12% discount rate. 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