The Worthington Gear Company installed a bank of 10 robots about three years ago. The robots greatly increased the firm’s labor productivity, but recently attention has focused on maintenance. The firm does no preventive maintenance on the robots because of the variability in the breakdown distribution. Each machine has an exponential breakdown (or interarrival) distribution with an average time between failures of 200 hours. Each machine hour lost to downtime costs $30, which means that the firm has to react quickly to machine failure. The firm employs one maintenance person, who needs 10 hours on average to fix a robot. Actual maintenance times are exponentially distributed. The wage rate is $10 per hour for the maintenance person, who can be put to work productively elsewhere when not fixing robots. Determine the daily cost of labor and robot downtime.
Continuous Probability Distributions
Probability distributions are of two types, which are continuous probability distributions and discrete probability distributions. A continuous probability distribution contains an infinite number of values. For example, if time is infinite: you could count from 0 to a trillion seconds, billion seconds, so on indefinitely. A discrete probability distribution consists of only a countable set of possible values.
Normal Distribution
Suppose we had to design a bathroom weighing scale, how would we decide what should be the range of the weighing machine? Would we take the highest recorded human weight in history and use that as the upper limit for our weighing scale? This may not be a great idea as the sensitivity of the scale would get reduced if the range is too large. At the same time, if we keep the upper limit too low, it may not be usable for a large percentage of the population!
The Worthington Gear Company installed a bank of 10 robots about three years ago. The robots greatly increased the firm’s labor productivity, but recently attention has focused on maintenance. The firm does no preventive maintenance on the robots because of the variability in the breakdown distribution. Each machine has an exponential breakdown (or interarrival) distribution with an average time between failures of 200 hours. Each machine hour lost to downtime costs $30, which means that the firm has to react quickly to machine failure. The firm employs one maintenance person, who needs 10 hours on average to fix a robot. Actual maintenance times are exponentially distributed. The wage rate is $10 per hour for the maintenance person, who can be put to work productively elsewhere when not fixing robots. Determine the daily cost of labor and robot downtime.
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