The department wants to produce 5000 parts per day. Processing time per part is measured to be 2.5 minutes. One shift with 6 hours are planned to be in a day. From previous experience the actual performance is 90%. Assume there are 50 minutes downtime per shift. (a) What is the time standard of this part? (b) What is the Takt time of this part now? (c) How many machines are required in order to produce 5000 parts per day?

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Lean Production

The word lean refers to the “slim “that is used in manufacturing for the systematic designing that focuses on minimizing the waste in the manufacturing or production with the constant productivity of the operation. Lean manufacturing was rooted from Toyota Production system a Japanese manufacturing company that works on the approach of minimizing the non-value-added activities and making the production lean.