Ruiz Foods makes energy bars using a traditional manufacturing process. Raw materials are stored in inventory and then moved into production. Work in process inventory is moved across the company's three separate departments. The information below in the Traditional column is available for a recent order. If the company adopts lean manufacturing, management believes both move time and wait time can be reduced, as shown in the Lean column. Activity Process time Inspection time Move time Wait time Required: Traditional 24 hours Lean 24 hours 4 hours 4 hours 6 hours 3 hours 2 hours 1 hour 1. Compute the total amount of non-value-added time under the traditional manufacturing process. 2. Compute cycle efficiency under the traditional manufacturing process. Note: Round your answer to 2 decimal places. 3. Compute the total amount of non-value-added time under the proposed lean manufacturing process. 4. Compute cycle efficiency under the proposed lean manufacturing process. Note: Round your answer to 2 decimal places. 5. Would the proposed lean approach improve cycle efficiency? 1. Traditional approach non-value-added time 2. Traditional approach cycle efficiency 3. Lean approach non-value-added time 12 hours 77.78 8 hours 4. Lean approach manufacturing cycle efficiency 77.78 5. Would the proposed lean approach improve cycle efficiency? Yes
Ruiz Foods makes energy bars using a traditional manufacturing process. Raw materials are stored in inventory and then moved into production. Work in process inventory is moved across the company's three separate departments. The information below in the Traditional column is available for a recent order. If the company adopts lean manufacturing, management believes both move time and wait time can be reduced, as shown in the Lean column. Activity Process time Inspection time Move time Wait time Required: Traditional 24 hours Lean 24 hours 4 hours 4 hours 6 hours 3 hours 2 hours 1 hour 1. Compute the total amount of non-value-added time under the traditional manufacturing process. 2. Compute cycle efficiency under the traditional manufacturing process. Note: Round your answer to 2 decimal places. 3. Compute the total amount of non-value-added time under the proposed lean manufacturing process. 4. Compute cycle efficiency under the proposed lean manufacturing process. Note: Round your answer to 2 decimal places. 5. Would the proposed lean approach improve cycle efficiency? 1. Traditional approach non-value-added time 2. Traditional approach cycle efficiency 3. Lean approach non-value-added time 12 hours 77.78 8 hours 4. Lean approach manufacturing cycle efficiency 77.78 5. Would the proposed lean approach improve cycle efficiency? Yes
Chapter1: Accounting As A Tool For Managers
Section: Chapter Questions
Problem 10EA: For each of the activities listed, choose the manufacturing concept that applies: (i) just-in-time...
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