Methanol is synthesized from carbon monoxide and hydrogen in a catalytic reactor. The fresh feed to the process contains 32.0 mol% CO, 64.0 mol% H2 and 4.00 mol% N2. This stream is mixed with a recycle stream in a ratio of 7.00 mol recycle / 1 mol fresh feed to produce the feed to the reactor, which contains 14.0 mol% N2. The reactor effluent goes to a condenser from which two streams emerge: a liquid product stream containing essentially all of the methanol formed in the reactor, and a gas stream containing all of the CO, H2, and N2 leaving the reactor. The gas stream is split into two fractions; one is removed from the process as a purge stream, and the other is the recycle stream that combines with the fresh feed to the reactor. For a methanol production rate of 100.0 mol/h, calculate the fresh feed rate (mol/h), the molar flow rate and composition of the purge gas, and the overall and single-pass conversions. Fresh feed rate: mol/h Purge rate: mol/h mol fraction CO in purge: mol fraction N2 in purge: Overall CO conversion: % Single-pass CO conversion: %
Methanol is synthesized from carbon monoxide and hydrogen in a catalytic reactor.
The fresh feed to the process contains 32.0 mol% CO, 64.0 mol% H2 and 4.00 mol% N2. This stream is mixed with a recycle stream in a ratio of 7.00 mol recycle / 1 mol fresh feed to produce the feed to the reactor, which contains 14.0 mol% N2.
The reactor effluent goes to a condenser from which two streams emerge: a liquid product stream containing essentially all of the methanol formed in the reactor, and a gas stream containing all of the CO, H2, and N2 leaving the reactor.
The gas stream is split into two fractions; one is removed from the process as a purge stream, and the other is the recycle stream that combines with the fresh feed to the reactor.
For a methanol production rate of 100.0 mol/h, calculate the fresh feed rate (mol/h), the molar flow rate and composition of the purge gas, and the overall and single-pass conversions.
Fresh feed rate: | mol/h |
Purge rate: | mol/h |
mol fraction CO in purge: | |
mol fraction N2 in purge: | |
Overall CO conversion: | % |
Single-pass CO conversion: | % |
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