In the first quarter of operations, a manufacturing cell produced 80,000 stereo speakers, using 20,000 production hours. In the second quarter, the cycle time was 10 minutes per unit with the same number of production hours as were used in the first quarter. Required: 1. Compute the velocity (per hour) for the first quarter. 2. Compute the cycle time for the first quarter (minutes per unit produced). 3. How many units were procured in the second quarter?
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- Computador has a manufacturing plant in Des Moines that has the theoretical capability to produce 243,000 laptops per quarter but currently produces 91,125 units. The conversion cost per quarter is 7,290,000. There are 60,750 production hours available within the plant per quarter. In addition to the processing minutes per unit used, the production of the laptops uses 10 minutes of move time, 20 minutes of wait time, and 5 minutes of rework time. (All work is done by cell workers.) Required: 1. Compute the theoretical and actual velocities (per hour) and the theoretical and actual cycle times (minutes per unit produced). 2. Compute the ideal and actual amounts of conversion cost assigned per laptop. 3. Calculate MCE. How does MCE relate to the conversion cost per laptop?A manufacturing cell within a value stream has three processes and the following associated processing times: Drilling: 12 minutes Inserting: 6 minutes Finishing: 2 minutes How many units can the cell produce per hour (on a continuous running basis)? a. 10 units per hour b. 3 units per hour c. 5 units per hour d. 30 units per hourA manufacturing cell within a value stream is structured with four processes and associated processing times (for one unit): Molding: 6 minutes Grinding: 5 minutes Polishing: 5 minutes Finishing: 4 minutes How many units can the cell produce per hour (on a continuous running basis)? a. 3 units per hour b. 12 units per hour c. 15 units per hour d. 10 units per hour
- Prakesh Company has the following data for one of its manufacturing cells: Maximum units produced in a month: 62,500 units Actual units produced in a month: 56,250 units Hours of production labor in one month: 10,000 hours Required: 1. Compute the theoretical cycle time. Round your answer to the nearest whole minute.fill in the blank 1 minutes per unit 2. Compute the actual cycle time. Round your answer to the nearest whole minute.fill in the blank 2 minutes per unit 3. Compute the theoretical velocity. Round your answer to the nearest whole unit.fill in the blank 3 units per hour 4. Compute the actual velocity. Round your answer to the nearest whole unit.fill in the blank 4 units per hourDelko Company has the following data for one of its manufacturing plants: Maximum units produced in a quarter (3-month period): 250,000 units Actual units produced in a quarter (3-month period): 210,000 units Productive hours in one quarter: 25,000 hours The actual cycle time for Indy Company is 7.14 minutes, and the theoretical cycle time is 6 minutes. Required: 1. Calculate the amount of processing time and the amount of nonprocessing time. If required, round your answers to two decimal places. Processing time minutes Nonprocessing time minutes 2. Calculate the MCE. If required, round your answer to nearest whole number.Johnson Electronics manufactures a power supply used in a variety of electronics products, including printers, modems, and routers. The demand for the part is 7,500 units per week. The production of the power supply requires six different manufacturing operations, each in sequence and each having the following processing times. The net available time to work is 52 hours per week, using two shifts. Operation Operation 1 Operation 2 Operation 3 Operation 4 Operation 5 Operation 6 Required: 1. What is the Takt time, in seconds, for this product? (Round your final answer to the nearest whole number.) Takt time Processing Time (seconds) 23 20 25 22 30 25 Yes No seconds per unit 2. Is the processing line properly balanced for this product?
- A manual assembly line is being designed for a product with annual demand = 100,000 units. The line will operate 50 wks/year, 5 shifts/wk, and 7.5 hr/shift. Work units will be attached to a continuously moving conveyor. Work content time = 42.0 min. Assume line efficiency E = 0.97, balancing efficiency Eb = 0.92, and repositioning time Tr = 6 sec. Determine: (a) hourly production rate to meet demand, (b) number of workers required.Johnson Electronics manufactures a power supply used in a variety of electronics products, including printers, modems, and routers. The demand for the part is 7,400 units per week. The production of the power supply requires six different manufacturing operations, each in sequence and each having the following processing times. The net available time to work is 46 hours per week, using two shifts. Processing Time Operation (seconds) Operation 1 16 Operation 2 13 Operation 3 22 Operation 4 15 Operation 5 28 Operation 6 19 Required: 1. What is the Takt time, in seconds, for this product? (Round your final answer to the nearest whole number.) Takt time seconds per unit 2. Is the processing line properly balanced for this product? Yes ○ NoSifton Electronics Corporation manufactures and assembles electronic motor drives for video cameras. The company assemble. the motor drives for several accounts. The process consists of a lean cell for each customer. The following information relates t only one customer's lean cell for the coming year. For the year, projected labor and overhead was $3,120,000 and materials costs were $31 per unit. Planned production included 5,120 hours to produce 16,000 motor drives. Actual production for August was 1,870 units, and motor drives shipped amounted to 1,480 units. Conversion costs are applied based on units of production From the foregoing information, determine the cell conversion cost rate. a. $2,108.11 b. $195.00 c. $1,668.45 d. $609.38
- In a typical 5-day period, the operations team programs a machine to work for 94 hours. Changeovers and set-ups take 4 hours and breakdowns average 2.3 hours each week. Waiting for materials to be delivered constitutes three hours in which the machine is not working. The machine also has 2 hours a week without any work scheduled. When the machine is running, it averages 87% rated speed. After production, 1.8% of the parts processed are found to be defective. What is the OEE to 2d.p.Spring, Incorporated manufactures two products. It currently has 1,000 hours of direct labor and 2,080 hours of machine time available per month. The following table lists the contribution margin, labor and machine time requirements, and demand for each product: Unit contribution margin Demand Labor time Machine time Product A $21 1, 040 units 3/4 hour 1 hour How much of each product should Spring manufacture per month? Product B $18 2,080 units 1 hour 1/2 hourSifton Electronics Corporation manufactures and assembles electronic motor drives for video cameras. The company assembles the motor drives for several accounts. The process consists of a lean cell for each customer. The following information relates only to one customer's lean cell for the coming year. Projected labor and overhead, $2,976,000; materials costs, $33 per unit. Planned production included 5,952 hours to produce 18,600 motor drives. Actual production for August was 1,920 units, and motor drives shipped amounted to 1,360 units. From the foregoing information, determine the amount of the conversion costs charged to Raw and In Process Inventory during August. a.$307,200 b.$309,153