Hart Manufacturing makes three products. Each product requires manufacturing operations in three departments: A, B, and C. The labor-hour requirements, by department, are as follows. Department Product 1 s.t. A B C 1.50 2.00 0.25 Product 2 Product 3 3.00 1.00 0.25 2.00 ✓ 2.50 During the next production period, the labor-hours available are 450 in department A, 350 in department B, and 50 in department C. The profit contributions per unit are $25 for product 1, $27 for product 2, and $28 for product 3. (a) Formulate a linear programming model for maximizing total profit contribution. (Let P, = units of product i produced, for i = 1, 2, 3.) Max 25P₁ +27P2+28P3 0.25 Department A 1.50P₁ +3.00P2 +2.00P3 ≤450 Department B 2.00P₁ +1.00P₂ +2.50P ≤350 2 Department c 0.25P₁+0.25P₂ +0.25P3 ≤ 50 P₁, P₂, P3 20 (b) Solve the linear program formulated in part (a). How much of each product should be produced, and what is the projected total profit contribution (in dollars)? (P1, P2, P3): 60,80,60 with profit $ 5340 (c) After evaluating the solution obtained in part (b), one of the production supervisors noted that production setup costs had not been taken into account. She noted that setup costs are $400 for product 1, $590 for product 2, and $610 for product 3. If the solution developed in part (b) is to be used, what is the total profit contribution (in dollars) after taking into account the setup costs? $ 3740

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Chapter2: Introduction To Spreadsheet Modeling
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I just need clear solutions and answers for part D and part E please

### Linear Programming Example: Hart Manufacturing

**Objective:**
Hart Manufacturing produces three products. Each requires operations in three departments: A, B, and C. The labor-hour requirements per department are listed below:

| Department | Product 1 | Product 2 | Product 3 |
|------------|-----------|-----------|-----------|
| A          | 1.50      | 3.00      | 2.00      |
| B          | 2.00      | 1.00      | 2.50      |
| C          | 0.25      | 0.25      | 0.25      |

The available labor-hours for the next production period are: 450 for Department A, 350 for Department B, and 50 for Department C. Profit contributions per unit are $25 for Product 1, $27 for Product 2, and $28 for Product 3.

#### (a) Formulate a Linear Programming Model

Maximize: 
\[ 25P_1 + 27P_2 + 28P_3 \]

Subject to:

- Department A: \[ 1.50P_1 + 3.00P_2 + 2.00P_3 \leq 450 \]
- Department B: \[ 2.00P_1 + 1.00P_2 + 2.50P_3 \leq 350 \]
- Department C: \[ 0.25P_1 + 0.25P_2 + 0.25P_3 \leq 50 \]

Where:
- \( P_1, P_2, P_3 \geq 0 \) (Units of each product)

#### (b) Solution to the Linear Program

Optimal production quantities:
\[ (P_1, P_2, P_3) = (60, 80, 60) \]

Maximum profit: \[ \$5340 \]

#### (c) Adjusted Profit with Setup Costs

Setup costs:
- Product 1: \$400
- Product 2: \$590
- Product 3: \$610

Total profit after setup costs: \[ \$3740 \]

### Conclusion

Hart Manufacturing can achieve a maximum profit contribution of \$5340 by producing 60 units of Product 1, 80 units of Product 2, and 60
Transcribed Image Text:### Linear Programming Example: Hart Manufacturing **Objective:** Hart Manufacturing produces three products. Each requires operations in three departments: A, B, and C. The labor-hour requirements per department are listed below: | Department | Product 1 | Product 2 | Product 3 | |------------|-----------|-----------|-----------| | A | 1.50 | 3.00 | 2.00 | | B | 2.00 | 1.00 | 2.50 | | C | 0.25 | 0.25 | 0.25 | The available labor-hours for the next production period are: 450 for Department A, 350 for Department B, and 50 for Department C. Profit contributions per unit are $25 for Product 1, $27 for Product 2, and $28 for Product 3. #### (a) Formulate a Linear Programming Model Maximize: \[ 25P_1 + 27P_2 + 28P_3 \] Subject to: - Department A: \[ 1.50P_1 + 3.00P_2 + 2.00P_3 \leq 450 \] - Department B: \[ 2.00P_1 + 1.00P_2 + 2.50P_3 \leq 350 \] - Department C: \[ 0.25P_1 + 0.25P_2 + 0.25P_3 \leq 50 \] Where: - \( P_1, P_2, P_3 \geq 0 \) (Units of each product) #### (b) Solution to the Linear Program Optimal production quantities: \[ (P_1, P_2, P_3) = (60, 80, 60) \] Maximum profit: \[ \$5340 \] #### (c) Adjusted Profit with Setup Costs Setup costs: - Product 1: \$400 - Product 2: \$590 - Product 3: \$610 Total profit after setup costs: \[ \$3740 \] ### Conclusion Hart Manufacturing can achieve a maximum profit contribution of \$5340 by producing 60 units of Product 1, 80 units of Product 2, and 60
(d) Management realized that the optimal product mix, taking setup costs into account, might be different from the one recommended in part (b). Formulate a mixed-integer linear program that takes setup costs into account. Management also stated that we should not consider making more than 145 units of product 1, 175 units of product 2, or 190 units of product 3. (Let \( P_i = \) units of product \( i \) produced and \( y_i \) be the 0-1 variable that is one if any quantity of product \( i \) is produced and zero otherwise, for \( i = 1, 2, 3 \).

What is the objective function of the mixed-integer linear program?

Max \[ 25P_1 + 27P_2 + 28P_3 - 400y_1 - 590y_2 - 610y_3 \] ✔️

In addition to the constraints from part (a), what other constraints should be added to the mixed-integer linear program?

s.t.

units of Product 1 produced \[ P_1 - 145y_1 = 0 \] ❌

units of Product 2 produced \[ P_2 - 175y_2 = 0 \] ❌

units of Product 3 produced \[ P_3 - 190y_3 = 0 \] ❌

\[ P_1, P_2, P_3 \geq 0; \; y_1, y_2, y_3 = 0, 1 \]

(e) Solve the mixed-integer linear program formulated in part (d). How much of each product should be produced, and what is the projected total profit (in dollars) contribution?

\[ (P_1, P_2, P_3, y_1, y_2, y_3) = (145, 0, 0, 1, 0, 0) \] with profit \($\) \[ 3225 \] ❌.
Transcribed Image Text:(d) Management realized that the optimal product mix, taking setup costs into account, might be different from the one recommended in part (b). Formulate a mixed-integer linear program that takes setup costs into account. Management also stated that we should not consider making more than 145 units of product 1, 175 units of product 2, or 190 units of product 3. (Let \( P_i = \) units of product \( i \) produced and \( y_i \) be the 0-1 variable that is one if any quantity of product \( i \) is produced and zero otherwise, for \( i = 1, 2, 3 \). What is the objective function of the mixed-integer linear program? Max \[ 25P_1 + 27P_2 + 28P_3 - 400y_1 - 590y_2 - 610y_3 \] ✔️ In addition to the constraints from part (a), what other constraints should be added to the mixed-integer linear program? s.t. units of Product 1 produced \[ P_1 - 145y_1 = 0 \] ❌ units of Product 2 produced \[ P_2 - 175y_2 = 0 \] ❌ units of Product 3 produced \[ P_3 - 190y_3 = 0 \] ❌ \[ P_1, P_2, P_3 \geq 0; \; y_1, y_2, y_3 = 0, 1 \] (e) Solve the mixed-integer linear program formulated in part (d). How much of each product should be produced, and what is the projected total profit (in dollars) contribution? \[ (P_1, P_2, P_3, y_1, y_2, y_3) = (145, 0, 0, 1, 0, 0) \] with profit \($\) \[ 3225 \] ❌.
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