Gross requirements Scheduled receipts Inventory on hand Net requirements Planned order receipts Planned order releases Lead time: 2 periods of size: Minimum 50 unite Now] 40 1 20 2 30 50 Period 3 4 5 6 50 50 60 90
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- Discuss why order-point systems aren’t compatible with MRP(4-c) Fill the following MRP record and determine the planned order releases for item X225 for each week. ITEM: X225 Lot Size: Multiple of 50 Description: Lead Time: 2 weeks Week 1 2 3 4 5 6 7 8 Gross requirements 60 90 40 55 65 90 70 80 Scheduled receipts 100 50 Projected on Hand 15 Net requirements Planned order receipts Planned order releasesShould an MRP be used with dependent or independent demand items?
- |Product D is stocked only at the AMC Chemical Company's Dallas warehouse and at the company's plant warehouse in Akron. The sales director has forecast product sales from the Dallas warehouse to be 40 units per week for the next 8 weeks. Product D is manufactured at the firm's Akron plant using 2 units of ingredient X per unit of product D. Information: Ingredient X Projected available balance: 4 Units Schedule receipt in week 1: 320 units Safety stock quantity: 2 Product D in Dallas Product D in Plant Warehouse Warehouse Projected available balance: 85 Units Safety stock quantity: 5 units Lead time: 2 weeks Lot for lot size quantity Projected available balance: 2 Units Schedule receipt in week 1: 46 units Safety stock quantity: 8 units units Lead time: 1 week Lead time: 4 weeks Lot for lot size quantity Lot size quantity: 320 units Prepare the DRP records for product D at the Dallas warehouse and the plant warehouse as well as the MRP record for ingredient X (Assume ingredient X is…14 Uncommitted inventory that is physically on-hand is called ______. a ready-to-buy b ready-to-sell c made-to-stock d available-to-promise 15 Which system calculates materials, subassemblies, and components required for end item production? a production planner b master production schedule c capacity requirements planning d materials requirements planning 16 What is the process that identifies which parent item has generated requirements for a component called? a where-used analysis b splitting c pegging d nettingEach Triam Deluxe gamer computer system consists of two speakers, a monitor, a system unit, a keyboard, and an installation kit. These pieces are packed together and shipped as a complete kit. In MRP terms, all of these items are level 1 items that make the level 0 kits. Complete the MRP records, using the following information: • Production plans for complete kits are as follows: Start assembling 4,500 kits in week 2 Start assembling 1,000 kits in weeks 3, 4, and 5 Start assembling 8,000 kits in week 6 • The gross requirements for the system unit have already been given to you. For the remaining items, you will need to figure out the gross requirements. • All scheduled receipts, lead times, and beginning inventory levels are shown. Click the icon to view the MRP records. Construct the material requirements plan for item System unit (enter your responses as whole numbers). System unit: Lead Time = 1 week; Minimum order quantity = 3,500 Week 1 2 3 Gross requirements 4,500 1,000…
- Complete the MPS record below for an end item. (Enter your responses as integers. A response of "0" is equivalent to being not applicable.) Order Policy: 100 units Lead Time: 2 weeks Quantity on Hand: 80 Week 1 2 3 4 5 6 7 8 9 10 Forecast 25 25 35 45 25 20 45 55 Customer orders 25 30 7 11 (booked) Projected on-hand inventory MPS quantityA Figure 16.19 B (1) C(2) LT = 1 LT = 2 TABLE 16.1 D (1) INVENTORY RECORD DATA ITEM LT = 3 DATA CATEGORY Lat sizing rule Lead time Scheduled rece pts FOQ = S00 units 3 weeks POQ (P=3) L4L 1 week 2 weeks Nane 200 (week 1) None Beginning (on hand) inventory 20 425 POQ tum: 8 Lat sie: POQP - 3) Description. Lead time: 1wek Week 10 Gross 100 200 120 180 60 requirements Scheduled Projected on hand inventory Hanned receipti Hanned order reteases L4L tam: C Lat sue: LAL Description Lead time 2 weks Week 10 Gross 200 400 240 120 requirements Scheduled cepts Projected on hand imventory Hanned recets Manned ordur releasesProduct A Order Qty = 400 Order Lead Time = 2 Forecast Demand Scheduled Receipts Projected Available Inventory 400 Planned Order Receipts Planned Order Releases 1 300 OD 4, 6, 2 300 400 Sketch and fill in the grid on scrap paper to use on upcoming questions In what periods would you incur a planned order release? OA 1.3, and 4 2.4, and 5 OC 3,5, and 6 and 7 3 300 PERIODS 4 300 5 300 6 300 7 100 8 100
- Consider the following information. PART X Gross Requirements Scheduled Receipts Projected On-Hand Inventory 100 Q = 60, LT= 3 weeks, Safety Stock = 5 1 70 70 PART X Gross Requirements Scheduled Receipts Projected On-Hand Inventory 100 Planned Order Releases 1 70 70 100 2 0 > X WEEK 3 40 Compute the planned order releases and projected on-hand inventory for component part X. Round your answers to the nearest whole number. If your answer is zero, enter "0". 2 0 4 0 100 WEEK 3 40 5 160 60 4 0 40 0 X 5 160 Check My Work -60 0One unit of A is composed of two units of B and three units of C. Each B is composed of one unit of F. C is made of one unit of D, one unit of E, and two units of F. Items A, B, C, and D have 28, 40, 36, and 25 units of on-hand inventory. Items A, B, and C use lot-for-lot (L4L) as their lot-sizing technique, while D, E, and F require multiples of 62, 110, and 90, respectively, to be purchased. B has scheduled receipts of 15 units in Period 1. No other scheduled receipts exist. Lead times are one period for Items A, B, and D, and two periods for Items C, E, and F. Gross requirements for A are 15 units in Period 1, 12 units in Period 2, 50 units in Period 6, and 50 units in Period 8. Find the planned order releases for all items. (Leave no cells blank - be certain to enter "O" wherever required.) Period 3 4 6 7 8 Gross requirements Item A Scheduled receipts OH = 28 Projected available balance Net requirements Planned order receipts Planned order releases LT = 1 SS = 0 Q = L4L Gross…Shown below is a partially completed MPS record for ball bearings. Part 2 a. Develop the MPS for ball bearings. (Enter your responses as integers. A response of "0" is equivalent to being not applicable.) Item: Ball bearings Order Policy: 500 units Lead Time: 1 week Quantity on Hand: 400 Week 1 2 3 4 5 6 7 8 9 10 Forecast 550 350 350 450 250 300 250 350 400 350 Customer orders (booked) 300 350 250 300 150 150 150 150 100 50 Projected on-hand inventory enter your response here enter your response here enter your response here enter your response here enter your response here enter your response here enter your response here enter your response here enter your response here enter your response here MPS quantity 500 enter your response here enter your response here enter your response here enter your…