A small connecting rod is forged from AISI 1015 steel at 1200oC. Calculate the forging force in a mechanical press at a speed of 200 mm / s when the die comes into contact with the part. The volume of the connecting rod is estimated to be 28680 mm3, and 20% of the starting material is expected to burn off as flash (flash). In the final form the projected area is 3500 mm2 without flash. The width of the flash is 7.6mm around 300mm in circumference.

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Q: 1) A upset forging operation is performed in an open die. The initial size of the workpart is: Do =…

A: Given, Initial size, Do=63 mmho=100 mm The final part diameter, D=70 mm Strength coefficient, K=600…

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A: Considering the open die forging:-

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A: This question is based on the concept of forging.

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Q: Estimate the power for annealed low carbon steel strip 200 mm wide and 10 mm thick, rolled to a…

A: Rolling is a metal forming process in which a material is plastically deformed by passing it between…

Q: The degree to which the work is limited in the die is one approach to characterize forging…

A: Given question: The degree to which the work is limited in the die is one approach to characterize…

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A: Disclaimer from Bartleby:Hello. Since you have submitted multiple questions, we will solve the first…

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Q: A copper strip of 200 mm width and 300 mm thickness is to be rolled to a thickness of 295 mm The…

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Q: A steel specimen of rectangular cross section with 120 mm width, 180 mm thickness and 90 mm height…

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Q: Hi, the diameter is 10 mm in my problem, not 15 mm.

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Q: rance for bl ce of 2% pe се

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Q: A hot rolling operation is being carried out on 250 mm wide and 25mm thick low carbon steel…

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Forming and Shaping

Metal forming is a category of metalworking process through which the material can be given the desired shape and size by subjecting it to plastic deformation, where the component undergoes bulk deformation process upon application of loads. Unlike the shearing and machining process, the material does not undergo up to a failure point as indicated in the stress-strain curve. Hence, the stresses induced during the forming process are greater than yield strength but less than the failure strength of the material. The process does not lead to the loss of material, so it can be said to be an economical process. During forming, the material is subjected to tensile forces, compressive forces, bending, and shearing loading conditions. The material should possess the property of ductility to undergo the forming process.