A production system is as shown below. Station 1 could produce 60 per hour if the rest of the line could keep up.Station 2 can handle 52 per hour, and station 3 can do 48 per hour and station 4 can do 50.station 1station 2station 3station 4What station will control the system rate?What is the effective capacity of station 2?If the system runs at a rate of 45 per hour,What is utilization of station 2?What is the efficiency of station 2?

The following information is given: The system runs at a rate of 45 per hour (actual output)…

Answered: A production system is as shown below.…

Practical Management Science

6th Edition

ISBN:9781337406659

Author:WINSTON, Wayne L.

Publisher:WINSTON, Wayne L.

Chapter2: Introduction To Spreadsheet Modeling

Section: Chapter Questions

Problem 20P: Julie James is opening a lemonade stand. She believes the fixed cost per week of running the stand...

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Compute the capacity (i.e. processing rate) for each of the following scenarios. Convertyour answers to parts per hour.a. A four-station line with single-machine stations, where the average processing timesare 15, 20, 10 and 12 minutes, respectively.b. A three-station line where the number of machines at stations 1, 2 and 3 is 2, 6, and3, respectively; and the average processing times are 10, 24 and 18 minutes,respectively.
An output of 720 units per shift (7.40 hours) is desired for a new processing system. The system requires product to pass through four stations where the work content at each station is 26 seconds. What is the required cycle time for such a system? How efficient is your system with the cycle time calculated? Station 3 changes and now requires 50 seconds to complete. What will need to be done to meet demand (assume only 7.40 hours are available)? What is the efficiency of the new system?
The Pullman Mfg., Inc. three-station work cell illustrated in the figure below has two machines at station 1 in parallel. (The product needs to go through only one of the two machines before proceeding to station 2.) SEE PICTURE Answer C
JB Bunt's fleet repair facility has the capacity to repair 800 trucks per month. However, due to scheduled maintenance of their equipment, management feels that they can repair no more than 600 trucks per month. Last month, two of the employees were absent several days each, and only 400 trucks were repaired. What is the utilization of the repair shop?
A toy firm produces drums sequentially on three machines- A, B, and C- with cycle times of three, four, and six minutes, respectively. a) Determine the optimum efficiency and output rates for adding one, two... six more machines b) Assume now that two identical lines are operating, each with machines A, B, and C. If new machines can be shared between the lines, how should one, two, and then three new machines be added? What are the resulting efficiencies and outputs of the two lines? Is it always best to equally share extra machines between the two lines?
In order to meet holiday demand, Penny's Pie Shop requires a production line that is capable of producing 50 pecan pies per week, while operating only 40 hours per week. There are only 4 steps required to produce a single pecan pie with respective processing times of 5 min, 5 min, 45 min and 15 min. a. What should be the line's cycle time? minutes per pie. (Enter your response as an integer.) b. What is the smallest number of workstations Penny could hope for in designing the line considering this cycle time? c. Suppose that Penny finds a solution that requires 3 stations. What would be the efficiency of this line? %. (Enter your response rounded to two decimal places.) stations. (Enter your response rounded up to the next whole number.)
Compute the required cycle time for a process that operates 8 hours daily with two 15 min break and requires an output of 350 units per day. O 0.753 minutes 01.286 minutes 1.371 minutes 0.778 minutes
A machine operates with the following production cycle: 15 minutes of setup,45 minutes of production. While in production the machine produces 2 parts per minute.What is the capacity of the machine in parts per minute?
In the welding operations of a bicycle manufacturer, a bike frame has a flow time of about 14.35 hours. The time in the welding operation is spent as follows: 3 hours waiting in front of the cutting machine for the batch to start, 2 hours waiting for the setup of the machine, 1 hour waiting for the other pieces of the batch to go through cutting, 2 minute at the cutting machine, and 3 hours waiting for the transfer to the welding machine. Then, at the welding machine, the unit spends 1 hour waiting in front of the welding machine for the batch to start, 2 hour waiting for the setup of the welding machine, 0.35 hour waiting for the other pieces of the batch to go through welding, 0.25 minute at the welding machine, and 2 hour waiting for the transfer to the next department. (Round your percentage answer to 4 decimal places.) Determine the exact flow time. What is the value-added percentage of the flow time? percent
Under ideal conditions, a service bay at a Fast Lube can serve 7 cars per hour. The effective capacity of a Fast Lube service bay is 5.5 cars per hour, with efficiency known to be 0.88. The minimum number of service bays Fast Lube needs to achieve an anticipated production of 150 cars per 8-hour day = service bays (enter your response rounded up to the next whole number).

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