2) A washer is going to be manufactured by cutting operation out of 2024ST aluminum alloy sheet that has a thickness of 2.5 mm. The outside diameter of the washer is 25.0 mm, and the inside diameter is 12.0 mm. Make a rough sketch, define the geometries to be used and determine a. The punch and die size for the blanking operation b. The punch and die size for the punching operation c. The force required performing the blanking and punching operation simultaneously. The aluminum has a tensile strength = 300 MPa. %3D

2) A washer is going to be manufactured by cutting operation out of 2024ST aluminum alloy sheet that has a thickness of 2.5 mm. The outside diameter of the washer is 25.0 mm, and the inside diameter is 12.0 mm. Make a rough sketch, define the geometries to be used and determine a. The punch and die size for the blanking operation b. The punch and die size for the punching operation c. The force required performing the blanking and punching operation simultaneously. The aluminum has a tensile strength = 300 MPa. %3D

Elements Of Electromagnetics

7th Edition

ISBN:9780190698614

Author:Sadiku, Matthew N. O.

Publisher:Sadiku, Matthew N. O.

ChapterMA: Math Assessment

Section: Chapter Questions

Problem 1.1MA

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Concept explainers

Forming and Shaping

Metal forming is a category of metalworking process through which the material can be given the desired shape and size by subjecting it to plastic deformation, where the component undergoes bulk deformation process upon application of loads. Unlike the shearing and machining process, the material does not undergo up to a failure point as indicated in the stress-strain curve. Hence, the stresses induced during the forming process are greater than yield strength but less than the failure strength of the material. The process does not lead to the loss of material, so it can be said to be an economical process. During forming, the material is subjected to tensile forces, compressive forces, bending, and shearing loading conditions. The material should possess the property of ductility to undergo the forming process.

Question

2) A washer is going to be manufactured by cutting operation out of 2024ST aluminum alloy sheet that
has a thickness of 2.5 mm. The outside diameter of the washer is 25.0 mm, and the inside diameter is
12.0 mm.
Make a rough sketch, define the geometries to be used and determine
a. The punch and die size for the blanking operation
b. The punch and die size for the punching operation
c. The force required performing the blanking and punching operation simultaneously.
The aluminum has a tensile strength = 300 MPa.

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