To make 5 aluminum wheels with smooth surface and precise dimension as shown in Figure 1 for one time order, what manufacturing processes would you suggest for the part.a)Sand casting, which has much lower initial tooling cost than die casting b)Machining processes from the 4 inch diameter round aluminum rods in stock.cut the rod into one inch long pieces with bandsawsdrill the 0.88 inch diameter center hole on a lathebore the 3.5 inch diameter inside blind hole on the same lathedrill the three 0.5 inch diameter holes on a milling machine or a drill press c)forging process with rounded edges and corners d)die casting, which can make the part in high production rate with smooth surface and precise dimension 1.00Figure 1-Aluminum Wheel (dimension: inch)¢AAAEOFigure 3- Steel Shaft (dimension: inch)

It is given that the final product should possess smooth surface finish and precise dimension.

Answered: 1.00 Figure 1-Aluminum Wheel…

Elements Of Electromagnetics

7th Edition

ISBN:9780190698614

Author:Sadiku, Matthew N. O.

Publisher:Sadiku, Matthew N. O.

ChapterMA: Math Assessment

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To make 5 aluminum wheels with smooth surface and precise dimension as shown in Figure 1 for one time order, what manufacturing processes would you suggest for the part.

a)Sand casting, which has much lower initial tooling cost than die casting

b)Machining processes from the 4 inch diameter round aluminum rods in stock.
1. cut the rod into one inch long pieces with bandsaws
2. drill the 0.88 inch diameter center hole on a lathe
3. bore the 3.5 inch diameter inside blind hole on the same lathe
4. drill the three 0.5 inch diameter holes on a milling machine or a drill press

c)forging process with rounded edges and corners

d)die casting, which can make the part in high production rate with smooth surface and precise dimension

1.00
Figure 1-Aluminum Wheel (dimension: inch)
¢AA
AEO
Figure 3- Steel Shaft (dimension: inch)

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