Olsowski_Scott_Lab2_10052023 (1)

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Dec 6, 2023

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Department of Ocean and Mechanical Engineering Lab subject: Pressure Drop in Pipes and Fittings Submission Date: October 5th, 2023 Submitted to: Dr. Oren Masory Team # R7 Team members: 1. Scott Olsowski 2. Michael Micele Abstract: In Lab #2 of the Mechanical Systems course, we sought to understand the relationship between the friction coefficient and Reynolds number in rough and smooth pipes while also analyzing the pressure drop across various elbow fittings. Employing a hydraulic bench with labeled components, we meticulously measured the pressure drop for distinct flow rates on specified components: 17mm & 23mm diameter rough pipes and three types of elbows (90°, double 90°, and 45°). In addition, the Venturi tube was employed, with an input nozzle diameter of ( D 1 = 1 ) and an exit diameter ( D 2 = 0.5 ) . The Moody chart was utilized to verify theoretical concepts to determine the friction coefficient in pipes. As for the loss coefficient, ( K ) , for the elbow fittings, it was derived using the relation ( K = { 2 ΔP } { ρv 2 } ) , wherein ( ΔP ) is the pressure drop, ( ρ ) is the fluid density, and ( v ) is the fluid velocity. Different fittings, like 90° versus 45° elbows, inherently have additional resistance to flow and, thus, different ( K ) values. Furthermore, we compared results from individual components to combined pipes, dissecting any deviations observed. As a comprehensive approach, error analysis was executed for the coefficient of friction and the output velocity from the nozzle using the given formula. The insights from this experiment provide a practical perspective on fluid mechanics concepts, aiding in real-world applications where precise control and understanding of fluid flow are pivotal.
Introduction: Fluids, when in motion, generate losses due to their inherent viscous nature, and this phenomenon is amplified when they flow through complex networks like pipes and fittings. Studying these losses is pivotal in hydraulic engineering, HVAC design, and many other industries where fluid flow is critical. Lab #2 aims to delve deep into this phenomenon by focusing on the relationship between the friction coefficient and the Reynolds number in rough and smooth pipes and evaluating the pressure drop in various elbow fittings. Theoretical Background: 1. Reynolds Number (Re): The Reynolds number is a dimensionless quantity given by ( ℜ= { ρvD } { μ } ) , where ( ρ ) is the fluid density, ( v ) is the average fluid velocity, ( D ) is the characteristic length (usually the diameter of the pipe), and ( μ ) is the fluid's dynamic viscosity. It represents the ratio of inertial forces to viscous forces. A higher Reynolds number indicates a turbulent flow, while a lower one suggests a laminar flow. The transition between laminar and turbulent flow typically occurs around ( ℜ= 2300) . 2. Friction Factor and the Moody Chart: The friction factor measures the resistance caused by fluid viscosity during flow. In pipes, it's often determined using the Moody chart, a graphical representation correlating the friction factor, Reynolds number, and the relative roughness of the pipe. The Moody chart simplifies finding the friction factor, which can then be used to determine the pressure drop due to friction in pipes using Darcy's equation. 3. Pressure Drop in Fittings (K - Loss Coefficient): As fluids move through pipe fittings like elbows, bends, or tees, they face changes in direction and velocity, leading to energy losses. These losses are often quantified using a loss coefficient, ( K ) , which is then used to calculate the pressure drop as ( ΔP = { 1 } { 2 } Kρ v 2 ) . Different fittings have different ( K ) values due to their distinct geometries and effects on flow patterns. The higher the ( K ) value, the higher the energy loss in that fitting. 4. Venturi Effect and Velocity Calculation: The Venturi effect is a phenomenon in fluid dynamics where a fluid's velocity increases as it passes through a constricted section, decreasing static pressure. This behavior is captured by the energy conservation principle, as articulated in Bernoulli's equation. For the specific context of this lab, the Venturi tube, a device with varying cross-sectional areas, is utilized to measure flow rates based on pressure changes. As fluid moves from a more comprehensive section (with diameter ( D 1 ) ) to a narrower section (with diameter ( D 2 ) ), its velocity increases, leading to a reduction in pressure. To determine the fluid's velocity at the exit of the nozzle (or the narrower section), the equation provided in the lab is employed:
[ v 2 = C { { 2 g ( h 2 h 1 ) } { 1 ( { D 2 } { D 1 } ) 2 } } ] Here, - ( v 2 ) is the exit velocity. - ( C ) is the discharge constant, accounting for real-world deviations from the ideal behavior. This can be determined empirically by plotting ( v 2 ) as a function of the square root term in the equation. - ( g ) is the acceleration due to gravity. - ( h 1 ) and ( h 2 ) represent fluid heights, or equivalently, pressure heads in the broader and narrower sections, respectively. Using this equation, one can derive valuable insights into the fluid's velocity characteristics as it moves through different sections of the Venturi tube. Apparatus: The primary tool for Lab #2 is a hydraulic bench, used to study fluid flow through different pipes and fittings: 1. Hydraulic Bench: Central platform that controls fluid flow, with adjustable flow rate options. 2. Pipes: - 17mm and 23mm diameter rough pipes (components 2 & 3): Used to study the effects of surface roughness and diameter on frictional losses. 3. Elbow Fittings: - 90° and Double 90° elbows (component 22 & 17): Assess flow losses during abrupt direction changes. - 45° elbow (component 20): Analyze flow losses during gentler direction shifts. 4. Venturi Tube (component 13): With input diameter ( D 1 ) of 1 inch and exit diameter ( D 2 ) of 0.5 inches, it's critical for studying the Venturi effect and velocity measurements based on pressure differentials. 5. Pressure Instruments: Devices attached at strategic points to measure pressure drops crucial for calculating friction and loss coefficients. 6. Flow Rate Measurement: Ensures desired flow conditions and aids in computing Reynolds numbers.
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7. Valves: Control fluid flow through the two pipes, allowing variation in flow rates. The hydraulic bench and its components provide a comprehensive setup for analyzing fluid flow characteristics in pipes and fittings. Procedure: 1. Setup: - Position the hydraulic bench on a level surface. - Attach the venturi tube, pipes, and elbow fittings securely. 2. Flow Rate Measurements: - Turn on the bench, set the first flow rate, and close all valves. 3. Pipe Measurements: - For the 17mm and 23mm rough pipes, open their respective valves, measure, and record the pressure drop at five different flow rates. 4. Elbow Measurements: - Record the pressure drop for the 90°, double 90°, and 45° elbows at five flow rates. 5. Venturi Tube: - Measure the pressure drop across the tube at five flow rates, noting input and exit pressures. 6. Combined Pipe Analysis: - Open valves for both rough pipes, recording the combined pressure drop at five flow rates. Results: 0.000E+00 5.000E-04 1.000E-03 1.500E-03 2.000E-03 2.500E-03 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 f(x) = 277.84 x + 0.35 Value of C v2 Square root term
Figure 1: Graph showing the function of exit velocity vs the square root term in the Venturi equation to obtain C. Venturi Tube Venturi Tube Ext. v2 h2-h1 Square root term Pipe Diameter (in) A 4.244E-04 1.500E- 02 0.469813793 D1 1 0.785398163 8.488E-04 2.100E- 02 0.555891176 D2 0.5 0.196349541 1.273E-03 3.800E- 02 0.747776705 1.698E-03 4.300E- 02 0.795452701 2.122E-03 6.000E- 02 0.939627586 Table 1: Results of the analysis for the Venturi Tube Error Analysis Discussion: ( Error Analysis of Fluid Flow Through Pipe Setups and Fittings) Our experiments examining fluid flow through diverse pipe configurations and fittings noted specific errors. This section briefs these sources of error, their potential impacts, and measures to mitigate them. 1. Measurement Uncertainties: - Pressure Drop: Uncertainties arise from the manometer's least count and human reading errors. - Flow Rate: Calibration and response time of flow meters can vary results. - Velocity: Derived from flow rate and pipe area, errors in either propagate here. 2. Physical Factors: - Pipe Roughness: Over time, scaling or wear can alter pipe roughness. - Pipe Diameter: A minor inconsistency in diameter significantly affects outcomes. 3. Reynolds Number (Re): - Being derived, it's sensitive to velocity, viscosity, and diameter errors. 4. Coefficients (K and f): - Determined experimentally, they're influenced by flow disturbances, temperature, and pipe geometry changes. 5. Fittings and Instruments:
- Precise dimensions of fittings like elbows are vital. Instruments like manometers must be calibrated. 6. Assumptions: - The flow is considered steady, fully developed, and either laminar or turbulent. Deviations affect results. - Fluid properties, like density and viscosity, were assumed constant. Minimizing Errors: 1. Calibration: Instruments' frequent calibration ensures accuracy. 2. Multiple Readings: Averaging multiple readings reduces random errors. 3. Setup & Environment: Ensure a consistent, leak-free setup and, if possible, a controlled environment. Conclusions: The experiments provided informative results on fluid dynamics. However, understanding potential errors is crucial. Results should be cross-checked with theoretical models and further research. Our experiment compared the fluid flow dynamics in rough pipes with diameters of 17mm and 23mm and their combined configuration. Here are the summarized observations from the results: 1. Flow Rate at 25 l/min: - Combined rough pipes: 4.167E-04 m^3/s with a pressure drop of 5.682E+03 Pa. - 17mm rough pipe: 4.167E-04 m^3/s with a pressure drop of 4.415E+03 Pa. - 23mm rough pipe*: 4.167E-04 m^3/s with a pressure drop of 1.275E+03 Pa. 2. Friction Coefficient at 25 l/min: - Combined rough pipes: 2.400E-02. - 17mm rough pipe: 2.800E-02. - 23mm rough pipe: 2.750E-02. From the observations: - Flow Rate Comparisons: At the same flow rate, the pressure drop for the combined rough pipes was higher than that of the individual 17mm and 23mm pipes. This implies that when pipes of two different diameters are combined, they produce a more significant resistance to flow than when operating individually. - Friction Coefficient: The friction coefficient for the combined pipes was slightly lower than the individual 17mm and 23mm pipes. This suggests that while the combined configuration may
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lead to more significant pressure drops, the extent of frictional resistance per unit length, characterized by the friction coefficient, is somewhat reduced. The apparent discrepancies in pressure drops and friction coefficients between the combined and individual configurations underscore the complex nature of fluid dynamics in different pipe geometries. The combined layout, intriguingly, doesn't mirror the behavior of its constituent pipes, indicating that pipe combinations can lead to unique fluid flow profiles. References: [1] White, F. M. Fluid Mechanics. 8th ed., McGraw-Hill Education, 2016. Appendix: 1. Flow rate conversion: [ Q ( m 3 s ) = Q ( l min ) × { 1 m 3 } { 1000 l } × { 1 } { 60 s } ] ere: ( Q ( m 3 s ) ) is the flow rate in cubic meters per second. - ( Q ( l min ) ) the flow rate in liters per minute. 2. Flow Velocity: [ V = { Q ( m 3 s ) } { A ( m 2 ) } ] Where: - ( V ) is the flow velocity. - ( Q ( m 3 s ) ) is the flow rate in cubic meters per second. - ( A ( m 2 ) ) is the cross-sectional area of the pipe. 3. Reynolds Number: [ ℜ= { ρ×V ×d } { μ } ]
Where: - ( ) is the Reynolds Number. - ( ρ ) is the fluid density. - ( V ) is the flow velocity. - ( d ) is the diameter of the pipe. - ( μ ) is the dynamic viscosity of the fluid. 4. Loss Coefficient: [ K = { 2 ×Δ P } { ρ×V 2 } ] Where: - ( K ) is the loss coefficient. - ( ΔP ) is the pressure drop across the pipe section. 5. Friction Coefficient: Was found using Moody chart in reference [1] 6. List of Symbols: - ( ) : Reynolds number, a dimensionless quantity representing the ratio of inertial forces to viscous forces in fluid flow. - ( ΔP ) : Pressure drop across a component or section of pipe. - ( K ) : Loss coefficient, used to quantify losses in various pipe fittings. - ( D 1) : Input diameter of the nozzle in the Venturi tube. - ( D 2) : Exit diameter of the nozzle in the Venturi tube. - ( ρ ) : Fluid density, mass per unit volume. - ( v ) : Fluid velocity, representing the rate of fluid flow. - ( g ) : Acceleration due to gravity. - ( C ) : Discharge constant, utilized in the context of the Venturi effect for the determination of fluid exit velocity.
7. List of Tables and Figures : Figure 1: Graph showing the function of exit velocity vs. the square root term in the Venturi equation to obtain C. Table 1: Results of the analysis for the Venturi Tube. Table 2: Results of all configurations 8. Measurements & Calculations 17mm diameter rough pipe Q (l/min) Q (m^3 /s) DP (mmH2 O) DP (Pa) V (flow velocity) Re (Reynol ds) K (loss coefficient) f (friction coefficient) 5.000E +00 8.333 E-05 2.000E +01 1.962E +02 3.673E-01 6.232E+ 03 2.908E+00 3.800E-02 1.000E +01 1.667 E-04 5.000E +01 4.905E +02 7.347E-01 1.246E+ 04 1.818E+00 3.500E-02 1.500E +01 2.500 E-04 1.450E +02 1.422E +03 1.102E+0 0 1.870E+ 04 2.343E+00 3.200E-02 2.000E +01 3.333 E-04 2.900E +02 2.845E +03 1.469E+0 0 2.493E+ 04 2.636E+00 3.000E-02 2.500E +01 4.167 E-04 4.500E +02 4.415E +03 1.837E+0 0 3.116E+ 04 2.617E+00 2.800E-02 23mm diameter rough pipe Q (l/min) Q (m^3 /s) DP (mmH2 O) DP (Pa) V (flow velocity) Re (Reynol ds) K (loss coefficient) f (friction coefficient) 5.000E +00 8.333 E-05 7.000E +00 6.867E +01 2.007E-01 4.606E+ 03 3.410E+00 4.000E-02 1.000E +01 1.667 E-04 1.900E +01 1.864E +02 4.014E-01 9.213E+ 03 2.314E+00 3.400E-02 1.500E +01 2.500 E-04 4.000E +01 3.924E +02 6.020E-01 1.382E+ 04 2.165E+00 3.100E-02 2.000E +01 3.333 E-04 8.000E +01 7.848E +02 8.027E-01 1.843E+ 04 2.436E+00 2.900E-02 2.500E +01 4.167 E-04 1.300E +02 1.275E +03 1.003E+0 0 2.303E+ 04 2.533E+00 2.750E-02 90° Elbow Q (l/min) Q (m^3 DP (mmH2 DP (Pa) V (flow velocity) Re (Reynol K (loss coefficient) f (friction coefficient)
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/s) O) ds) 5.000E +00 8.333 E-05 3.000E +00 2.943E +01 3.673E-01 6.232E+ 03 4.362E-01 3.600E-02 1.000E +01 1.667 E-04 4.000E +00 3.924E +01 7.347E-01 1.246E+ 04 1.454E-01 3.000E-02 1.500E +01 2.500 E-04 7.000E +00 6.867E +01 1.102E+0 0 1.870E+ 04 1.131E-01 2.700E-02 2.000E +01 3.333 E-04 3.000E +01 2.943E +02 1.469E+0 0 2.493E+ 04 2.726E-01 2.550E-02 2.500E +01 4.167 E-04 4.400E +01 4.316E +02 1.837E+0 0 3.116E+ 04 2.559E-01 2.400E-02 Double 90° Elbow Q (l/min) Q (m^3 /s) DP (mmH2 O) DP (Pa) V (flow velocity) Re (Reynol ds) K (loss coefficient) f (friction coefficient) 5.000E +00 8.333 E-05 8.000E +00 7.848E +01 3.673E-01 6.232E+ 03 1.163E+00 3.600E-02 1.000E +01 1.667 E-04 2.000E +01 1.962E +02 7.347E-01 1.246E+ 04 7.271E-01 3.000E-02 1.500E +01 2.500 E-04 3.200E +01 3.139E +02 1.102E+0 0 1.870E+ 04 5.170E-01 2.700E-02 2.000E +01 3.333 E-04 5.600E +01 5.494E +02 1.469E+0 0 2.493E+ 04 5.089E-01 2.550E-02 2.500E +01 4.167 E-04 7.700E +01 7.554E +02 1.837E+0 0 3.116E+ 04 4.479E-01 2.400E-02 45° Elbow Q (l/min) Q (m^3 /s) DP (mmH2 O) DP (Pa) V (flow velocity) Re (Reynol ds) K (loss coefficient) f (friction coefficient) 5.000E +00 8.333 E-05 7.000E +00 6.867E +01 3.673E-01 6.232E+ 03 1.018E+00 3.600E-02 1.000E +01 1.667 E-04 1.000E +01 9.810E +01 7.347E-01 1.246E+ 04 3.635E-01 3.000E-02 1.500E +01 2.500 E-04 1.300E +01 1.275E +02 1.102E+0 0 1.870E+ 04 2.100E-01 2.700E-02 2.000E +01 3.333 E-04 2.300E +01 2.256E +02 1.469E+0 0 2.493E+ 04 2.090E-01 2.550E-02 2.500E +01 4.167 E-04 3.700E +01 3.630E +02 1.837E+0 0 3.116E+ 04 2.152E-01 2.400E-02 Venturi Tube Q (l/min) Q (m^3 DP (mmH2 DP (Pa) V (flow velocity) Re (Reynol K (loss coefficient) f (friction coefficient)
/s) O) ds) 5.000E +00 8.333 E-05 1.500E +01 1.472E +02 3.673E-01 6.232E+ 03 2.181E+00 3.600E-02 1.000E +01 1.667 E-04 2.100E +01 2.060E +02 7.347E-01 1.246E+ 04 7.634E-01 3.000E-02 1.500E +01 2.500 E-04 3.800E +01 3.728E +02 1.102E+0 0 1.870E+ 04 6.140E-01 2.700E-02 2.000E +01 3.333 E-04 4.300E +01 4.218E +02 1.469E+0 0 2.493E+ 04 3.908E-01 2.550E-02 2.500E +01 4.167 E-04 6.000E +01 5.886E +02 1.837E+0 0 3.116E+ 04 3.490E-01 2.400E-02 Combined rough pipes Q (l/min) Q (m^3 /s) DP (mmH2 O) DP (Pa) V (flow velocity) Re (Reynol ds) K (loss coefficient) f (friction coefficient) 5.000E +00 8.333 E-05 2.600E +01 2.551E +02 3.673E-01 6.232E+ 03 3.781E+00 3.600E-02 1.000E +01 1.667 E-04 7.000E +01 6.867E +02 7.347E-01 1.246E+ 04 2.545E+00 3.000E-02 1.500E +01 2.500 E-04 1.835E +02 1.800E +03 1.102E+0 0 1.870E+ 04 2.965E+00 2.700E-02 2.000E +01 3.333 E-04 3.705E +02 3.635E +03 1.469E+0 0 2.493E+ 04 3.367E+00 2.550E-02 2.500E +01 4.167 E-04 5.793E +02 5.682E +03 1.837E+0 0 3.116E+ 04 3.369E+00 2.400E-02 Table 2: Results of all configurations