Wameem Sajin Chowdhury_226255_0
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Australian Institute of Business *
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Course
AUTOMOTIVE
Subject
Mechanical Engineering
Date
Feb 20, 2024
Type
Pages
20
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AURETR009 Install vehicle lighting and wiring systems
Assessment 2 – Direct Observation – Job Card 1 of 2
Student Name
WAMEEM SAJIN CHOWDHURY
Student ID Number
20221950
Unit Start Date
Unit End Date
Assessment Due Date
Date Submitted
12/01/2024
This cover sheet is to be completed by the student and assessor and used as a record to determine
student competency in this assessment task
The assessment process and tasks were fully explained.
Yes / No
I am aware of which evidence will be collected and how.
Yes / No
I am aware of my right to appeal an assessment decision.
Yes / No
I am aware that I can locate the RTO
’s Complaints and Appeals Policy and Procedure
on their website at (
insert website address
)
Yes / No
I have discussed any additional educational support or reasonable adjustments I require in order to undertake this assessment with the Student Support Services Ofcer and Trainer / Assessor( (if applicable). e.g. Student Handbook
and Access and Equity Policy
(
insert website address
)
Yes / No
I have access to all required resources?
Yes / No
Cheating & Plagiarism Declaration
Student Declaration:
In accordance with the RTO
’s Plagiarism Policy( I hereby acknowledge by signing this declaration that I have not cheated or plagiarised any work regarding the assessment tasks undertaken in this unit of competency except where the work has been correctly acknowledged.
NOTE: Student must sign this prior to submitting their assessments to the assessor
Signature
SAJIN
Dat
e: 12/01/2024
Assessment Results
Satisfactory
or
Not Yet Satisfactory
(Please circle the assessment result for this task)
Feedback to Student - Please provide general feedback on the Student’s performance Student Declaration: - I verify that the work completed is my own and that I was adequately informed of the assessment process prior to commencing this assessment task.
Assessor Declaration: - I verify that I have adequately explained and negotiated the assessment tasks with the student prior to commencing assessment.
Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
Document No:
Insert RTO Name
– AURETR009
Version No:
2.
0
Last Modified Date:
16
th
July 2021
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AURETR009 Install vehicle lighting and wiring systems
Student Name: WAMEEM SAJIN CHOWDHURY
Assessor Name:
Student Signature: SAJIN
Date 12/01/2024
Assessor Signature:
Date
Student Guide for Practical Assessment
Overview of Assessment Instructions to include( but not limited to:
1.
Assessors will observe the student completing the service tasks.
2.
Students may work individually or in pairs depending on class size.
3.
Assessment is based on the Assessment Requirements (R1) of AURETR009 Install vehicle lighting and wiring systems. 4.
At any time( students may refer to technical manuals and their learning guides or Textbooks for further information.
5.
If there is a clear breach of safety( assessors MUST
intervene immediately and advise the student of the breach.
6.
Students MUST
successfully install vehicle lighting and wiring systems before competency can be achieved for the practical component. 7.
Observable behaviors and answers to oral questions MUST
be recorded on this document.
8.
If reassessment is required( this must be done after further study and discussion with the student.
Task/s to be assessed
The tasks you will be observed undertaking are:
The student MUST
install vehicle lighting and wiring systems for specifc applications that safely follows workplace procedures to meet required outcomes. This includes:
Install two [2] of the following low voltage (LV) lighting and wiring systems in non-controller area network databus (CAN-bus) systems in two [2] diferent vehicles( vessels( or machinery:
o
Trailer lights and wiring harness o
Driving lights and wiring harness
o
Side clearance lamp.
o
High-mount rear brake lamp
o
Ascent strip light emitting diode (led) lamp
o
Filament lamp to LED lamp replacement
Oral questioning
During the practical demonstration your assessor will ask you questions that will
address the knowledge aspects of the unit of competency. You will respond orally( and your assessor will record your response. Topics will include:
1.
Prepare to install( lighting and wiring system
2.
Install and test system
3.
Complete work processes
Time allowed
On average( the Assessment should take 2 – 4 hours to complete each Job Card.
Location
Assessment will take place in a simulated workshop environment relevant to the
trade stream being studied.
Practical You should have practiced these practical tasks and feel comfortable completing
Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
Document No:
Insert RTO Name
– AURETR009
Version No:
2.
0
Last Modified Date:
16
th
July 2021
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Page 2
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AURETR009 Install vehicle lighting and wiring systems
Practice
the tasks before attempting the practical assessment.
Decision making
rules
To achieve a satisfactory outcome( you MUST
install vehicle lighting and wiring systems on two [2] occasions in automotive service and repair workplace before
competency can be achieved for the practical component( and answer all questions presented by the Assessor.
Expected answers to oral questions are indicative of the correct answer. You MUST
look for the following in this assessment task: - The student MUST
install vehicle lighting and wiring systems for specifc applications that safely follows workplace procedures to meet required outcomes. This includes:
Install two [2] of the following low voltage (LV) lighting and wiring systems in non-controller area network databus (CAN-bus) systems in two [2] diferent vehicles( vessels( or machinery:
o
Trailer lights and wiring harness o
Driving lights and wiring harness
o
Side clearance lamp.
o
High-mount rear brake lamp
o
Ascent strip light emitting diode (led) lamp
o
Filament lamp to LED lamp replacement
Performance Observation Criteria for Assessment Task
The assessment methods MUST
be by direct observation of tasks on required skills and knowledge to ensure correct interpretation and application. Your Assessor will observe you on the following observations:
Obtain and read through job card to determine customer concern and discuss the concern with the customer or workplace supervisor which appropriate installation option from a range of options is best for the customer’s vehicle( vessel( or machinery.
Access and understand the correct workshop manual for the vehicle( vessel or machinery and low voltage (LV) lighting and wiring systems ftment instructions.
Use the correct workshop manual for the vehicle( vessel or machinery and low voltage (LV) lighting and wiring systems ftment instructions to select the most appropriate installation options to ft the low voltage (LV) lighting and wiring systems to the customer vehicle( vessel( or machinery.
Observe all safety requirements( wear correct PPE( completed job safety analysis (JSA) and identify any hazards with working around the vehicle( vessel or machinery electrical high and low voltage circuits and managed
risks by following Workplace Safe Operating Procedures (SOPs).
Select the correct tools( equipment( and materials for ftting low voltage (LV) lighting and wiring systems to vehicle( vessel( or machinery electrical circuits( and checked that the tools and testing equipment operate accurately and are safe to use.
Prior to installing the low voltage (LV) lighting and wiring systems to vehicle( vessel( or machinery electrical circuits( inspecting the low voltage (LV) lighting and wiring system materials and components for damage( and checked materials and component part numbers and compared to work instructions and component part lists for correct application.
Follow the procedures in the workshop manual for the vehicle( vessel or machinery and low voltage (LV) lighting and wiring system ftment instructions and the correct tools and equipment( safely and correctly Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
Document No:
Insert RTO Name
– AURETR009
Version No:
2.
0
Last Modified Date:
16
th
July 2021
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AURETR009 Install vehicle lighting and wiring systems
connected low voltage (LV) lighting and wiring system and components to existing vehicle( vessel( or machinery electrical system without causing damage or problem.
Follow the operation procedures in the workshop manual for the vehicle( vessel or machinery and low voltage (LV) lighting and wiring system instructions tested the low voltage (LV) lighting and wiring system and other vehicle( vessel( or machinery electrical systems for correct operation.
Carry out a fnal inspection of the customers vehicle( vessel( or machinery to ensure that the installation completed are to the workplace
repair standards and the vehicle( vessel or machinery is ready to be given back to the customer.
Clean the work area of any waste and disposed recyclable and non-
recycle waste into correct waste or recycling bins.
Clean and check tools and equipment used for correct operation and tagged out and report any faulty tools and equipment.
Complete and fnalise the Job Card/Repair Order detailing the installation and test procedures.
Assessment conditions
Assessors MUST
satisfy NVR/AQTF assessor requirements. Competency is to be assessed in the workplace or a simulated environment that
accurately reflects performance in a real workplace setting. Assessment MUST
include direct observation of tasks. Where assessment of competency includes third-party evidence( individuals MUST
provide evidence that links them to the lighting and wiring systems that they have installed( e.g.( work orders. Assessors MUST
verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
Resources required
The following resources MUST
be made available:
Automotive repair workplace or simulated workplace
Workplace instructions
Two [2] diferent vehicles( vessels or machinery requiring the installation of LV DC lighting and wiring systems
Materials appropriate for installing LV DC lighting and wiring systems
Equipment( and hand and power tools appropriate for installing LV lighting and wiring systems.
The students MUST
be wearing the correct PPE.
This is to include:
Safety boots/shoes
Protective clothing
Safety glasses( and
Gloves as required
Students must have the practical assessment sheet and a pen to complete each task.
Results/Re-
assessment
Your Assessor will grade as either S – Satisfactory or NS – Not Satisfactory for the assessment. In all cases your Assessor will provide you with feedback.
Only when all assessment tasks have been graded as S – Satisfactory you
will be deemed C – Competent in the fnal result of the unit of competency; if you do not satisfactorily complete all the assessment tasks you will be deemed NYC – Not Yet Competent.
Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
Document No:
Insert RTO Name
– AURETR009
Version No:
2.
0
Last Modified Date:
16
th
July 2021
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AURETR009 Install vehicle lighting and wiring systems
If the evidence is graded as NS – Not Satisfactory you will be required to re-submit the evidence. In this case( you will be provided with clear and constructive feedback based on the assessment decision so that they can
improve your skills / knowledge prior to reassessment.
Where a ‘NS – Not Satisfactory’ judgement is made( you will be given guidance on steps to take to improve your performance and provided the
opportunity to resubmit evidence to demonstrate competence. The assessor will determine and discuss the reasons for NS – Not satisfactory on any of the criteria and will assess you through a diferent method of assessment e.g. verbal/oral questioning( problem solving exercises. Reasonable Adjustment
Assessor may adjust assessment conditions (vehicles( tools( analysis required) to suit workplace objectives provided that the integrity of the task is maintained.
Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
Document No:
Insert RTO Name
– AURETR009
Version No:
2.
0
Last Modified Date:
16
th
July 2021
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AURETR009 Install vehicle lighting and wiring systems
Assessment 2 – Direct Observation – Job Card 1 of 2
Practical Demonstration of Tasks Job Card 1: Install vehicle lighting and wiring systems
Job Details: (Student MUST
Read!)
Upon completion of this task( you should be able to install vehicle lighting and wiring systems to either agricultural machinery( heavy commercial vehicles( light vehicles( vessels( mobile plant machinery( motorcycles( or outdoor power equipment
.
You MUST
install one [1] of the following low voltage (LV) lighting and wiring systems in non-controller area network databus (CAN-bus) systems to a vehicle( vessel( or machinery:
Trailer lights and wiring harness
Driving lights and wiring harness
Side clearance lamp.
High-mount rear brake lamp
Ascent strip light emitting diode (led) lamp
Filament lamp to LED lamp replacement
Your Trainer/Assessor will provide a vehicle( vessel or machinery that requires you to install a low voltage (LV) lighting and wiring systems in non-controller area network databus (CAN-bus) systems to a
vehicle( vessel or machinery
. Your Trainer/Assessor will observe you against the performance observation criteria for install vehicle lighting and wiring systems.
Student Instructions:
WARNING!
The Assessment will be STOPPED IMMEDIATELY if you are attempting to carry out any
step in an unsafe or dangerous way.
The student MUST
:
1.
Obtain tools and equipment from your trainer
2.
Ask the Assessor to direct you to a vehicle or machinery to work on
.
3.
You MUST
answer the Assessor’s verbal questions
4.
You MUST
write the customer details( and vehicle details on the Job Card. 5.
You MUST
write the customers concern (fault) on the front of the Job Card.
6.
You MUST
complete an JSA (Job Safety Analysis) and attach it to this Job Card before commencing the Job Card. Make sure it’s safe to proceed. If not( you MUST
discuss the safety
concern with the Assessor before commencing.
7.
You MUST
write the customers concern (
job requirements
) on the front of the Job Card. Your Assessor can be the customer (Role Play). You MUST
install( test( and repair the customers concern that requires you to install vehicle lighting and wiring systems on the vehicle( vessel( or machinery. (Your Assessor must setup the vehicle that requires you to install vehicle lighting and wiring systems to a vehicle( vessel( or machinery.
Your Assessor MUST
give you a fault/installation (Customer Concern) to write on the Job Card)
.
8.
You MUST
follow the procedures in vehicles workshop manual electrical circuits and wiring systems and the low voltage (LV) lighting and wiring systems instructions( install a low Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
Document No:
Insert RTO Name
– AURETR009
Version No:
2.
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Last Modified Date:
16
th
July 2021
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AURETR009 Install vehicle lighting and wiring systems
voltage (LV) lighting and wiring systems in non-controller area network databus (CAN-bus) systems. Low voltage (LV) lighting and wiring systems to include one [1] of the following:
Trailer lights and wiring harness
Driving lights and wiring harness
Side clearance lamp.
High-mount rear brake lamp
Ascent strip light emitting diode (led) lamp
Filament lamp to LED lamp replacement
9.
You MUST
connect the low voltage (LV) lighting and wiring systems and components to existing electrical system without causing damage or problems by following the procedures in
vehicles workshop manual electrical circuits and wiring systems and the low voltage (LV) lighting and wiring systems instructions( including:
Selecting and soldering wires
Selecting and crimping terminals
Removing and replacing connectors
Removing and replacing existing electrical components
10.
You MUST
complete post repair testing to confrm repair.
Confrming that electrical system is operating to manufacturer specifcations following installation
Confrming that no other problems are present as a result of installing LV DC lighting and wiring systems
11.
You MUST
clean-up work area( tools and equipment are stowed in their appropriate area.
12.
You MUST
fnalise Job Card documentation by flling in the Customers Fault( the Cause of the Fault( the Rectifcation to repair the vehicle and the Parts used on the back of the Job Card.
13.
You MUST
give this student Practical Job Card to your Assessor as evidence that you have completed the practical task and that the Assessor attached it the Assessor Direct Observation of Practical Demonstration Check list.
Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
Document No:
Insert RTO Name
– AURETR009
Version No:
2.
0
Last Modified Date:
16
th
July 2021
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AURETR009 Install vehicle lighting and wiring systems
Job Card 1
Customer Details
Customer: TRINITY INSTITUTE
Contact Details:
(H) 02474694
(M) Address:
62 TATTERSAL RD
Cit
y: SYDNEY
Stat
e: NSW
Post code: 2148
Vehicle Details (Must
fll in the vehicle details
) If simulated vehicle used please tick
Make:
BMW
Mode
l:
M4
Colour
:
BLACK
License No:
VIN No:
CAIEFG6329BF763B
Odometer Reading:
25480
Engine No:
JNCIEWYG649FGU
Engine Type:
V8
Trans Type:
AUTO
Customer Concern Declaration by the Customer
Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
Document No:
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– AURETR009
Version No:
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Last Modified Date:
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th
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AURETR009 Install vehicle lighting and wiring systems
Please execute at my cost and as soon as you conveniently can repair the listed items above( and also any work considered essential. The vehicle( its accessories and contents are at my risk entirely whether theft or loss thereof or damaged thereto arises from any want
of care on the part of yourself or your contractors or servants or from any cause whatsoever. Any claims for faulty workmanship is to be raised within seven (7) working days after the vehicle is returned to me. I agree such claim is limited solely to the rectifcation free of cost of the faulty work. No claim for loss consequential or otherwise being admissible.
X
/ / 20 Signature of Owner Date (Fill in the date)
Fault:
Record of Conversation with Customer:
Date:
Time:
Service Advisor:
Conversation:
Cause:
Rectifcation:
Parts Used
Recommendations:
Sublet Repairs
Order No
Fluids
QT
Y
Tyre Report
Tech #
Job #
Tim
e
Clock Record
Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
Document No:
Insert RTO Name
– AURETR009
Version No:
2.
0
Last Modified Date:
16
th
July 2021
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AURETR009 Install vehicle lighting and wiring systems
Gear Oil
L/H/F
R/H/F
ON
Auto Oil
mm
mm
OFF
Engine Oil
L/H/R
R/H/R
ON
Dif Oil
mm
mm
OFF
Coolant
Brake Report
ON
P/S Oil
L/H/F
R/H/F
OFF
Brake Fluid
mm
mm
ON
Other
L/H/R
R/H/R
OFF
mm
mm
ON
OFF
Instructions:
Ensure that the following actions / tasks / checks in your work area have been performed:
a.
Tools & equipment used are in working order and have been put away ready for use next time. Where necessary( tag any tools / equipment which had faulted during use and inform the Assessor about it.
b.
Waste materials is to be disposed of via the appropriate recycling methods or place in general
waste.
c.
Ensure that any reusable materials are stored away appropriately and ready for reuse at another time.
d.
Make sure the work area is cleaned and tidy. All equipment is put away and report on any issues / faults with equipment when problems are noticed.
End of Practical Task
Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
Document No:
Insert RTO Name
– AURETR009
Version No:
2.
0
Last Modified Date:
16
th
July 2021
© Insert RTO Name | RTO Code: ????? | CRICOS Code: ?????
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AURETR009 Install vehicle lighting and wiring systems
Assessment 2 – Direct Observation – Job Card 2 of 2
Student Name
Student ID Number
Unit Start Date
Unit End Date
Assessment Due Date
Date Submitted
This cover sheet is to be completed by the student and assessor and used as a record to determine
student competency in this assessment task
The assessment process and tasks were fully explained.
Yes / No
I am aware of which evidence will be collected and how.
Yes / No
I am aware of my right to appeal an assessment decision.
Yes / No
I am aware that I can locate the RTO
’s Complaints and Appeals Policy and Procedure
on their website at (
insert website address
)
Yes / No
I have discussed any additional educational support or reasonable adjustments I require in order to undertake this assessment with the Student Support Services Ofcer and Trainer / Assessor( (if applicable). e.g. Student Handbook
and Access and Equity Policy
(
insert website address
)
Yes / No
I have access to all required resources?
Yes / No
Cheating & Plagiarism Declaration
Student Declaration:
In accordance with the RTO
’s Plagiarism Policy( I hereby acknowledge by signing this declaration that I have not cheated or plagiarised any work regarding the assessment tasks undertaken in this unit of competency except where the work has been correctly acknowledged.
Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
Document No:
Insert RTO Name
– AURETR009
Version No:
2.
0
Last Modified Date:
16
th
July 2021
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20
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AURETR009 Install vehicle lighting and wiring systems
NOTE: Student must sign this prior to submitting their assessments to the assessor
Signature
Dat
e: ______ / ______ / 20______
Assessment Results
Satisfactory
or
Not Yet Satisfactory
(Please circle the assessment result for this task)
Feedback to Student - Please provide general feedback on the Student’s performance Student Declaration: - I verify that the work completed is my own and that I was adequately informed of the assessment process prior to commencing this assessment task.
Assessor Declaration: - I verify that I have adequately explained and negotiated the assessment tasks with the student prior to commencing assessment.
Student Name:
Assessor Name:
Student Signature:
Date
Assessor Signature:
Date
Student Guide for Practical Assessment
Overview of Assessment Instructions to include( but not limited to:
1.
Assessors will observe the student completing the service tasks.
2.
Students may work individually or in pairs depending on class size.
3.
Assessment is based on the Assessment Requirements (R1) of AURETR009 Install vehicle lighting and wiring systems. 4.
At any time( students may refer to technical manuals and their learning guides or Textbooks for further information.
5.
If there is a clear breach of safety( assessors MUST
intervene immediately and advise the student of the breach.
6.
Students MUST
successfully install vehicle lighting and wiring systems before competency can be achieved for the practical component. 7.
Observable behaviors and answers to oral questions MUST
be recorded on this document.
8.
If reassessment is required( this must be done after further study and discussion with the student.
Task/s to be assessed
The tasks you will be observed undertaking are:
The student MUST
install vehicle lighting and wiring systems for specifc applications that safely follows workplace procedures to meet required outcomes. This includes:
Install two [2] of the following low voltage (LV) lighting and wiring systems in non-controller area network databus (CAN-bus) systems in two [2] diferent vehicles( vessels( or machinery:
o
Trailer lights and wiring harness Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
Document No:
Insert RTO Name
– AURETR009
Version No:
2.
0
Last Modified Date:
16
th
July 2021
© Insert RTO Name | RTO Code: ????? | CRICOS Code: ?????
Page Sequence:
Page 12
of
20
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AURETR009 Install vehicle lighting and wiring systems
o
Driving lights and wiring harness
o
Side clearance lamp.
o
High-mount rear brake lamp
o
Ascent strip light emitting diode (led) lamp
o
Filament lamp to LED lamp replacement
Oral questioning
During the practical demonstration your assessor will ask you questions that will
address the knowledge aspects of the unit of competency. You will respond orally( and your assessor will record your response. Topics will include:
1.
Prepare to install( lighting and wiring system
2.
Install and test system
3.
Complete work processes
Time allowed
On average( the Assessment should take 2 – 4 hours to complete each Job Card.
Location
Assessment will take place in a simulated workshop environment relevant to the
trade stream being studied.
Practical Practice
You should have practiced these practical tasks and feel comfortable completing
the tasks before attempting the practical assessment.
Decision making
rules
To achieve a satisfactory outcome( you MUST
install vehicle lighting and wiring systems on two [2] occasions in automotive service and repair workplace before
competency can be achieved for the practical component( and answer all questions presented by the Assessor.
Expected answers to oral questions are indicative of the correct answer. You MUST
look for the following in this assessment task: - The student MUST
install vehicle lighting and wiring systems for specifc applications that safely follows workplace procedures to meet required outcomes. This includes:
Install two [2] of the following low voltage (LV) lighting and wiring systems in non-controller area network databus (CAN-bus) systems in two [2] diferent vehicles( vessels( or machinery:
o
Trailer lights and wiring harness o
Driving lights and wiring harness
o
Side clearance lamp.
o
High-mount rear brake lamp
o
Ascent strip light emitting diode (led) lamp
o
Filament lamp to LED lamp replacement
Performance Observation Criteria for Assessment Task
The assessment methods MUST
be by direct observation of tasks on required skills and knowledge to ensure correct interpretation and application. Your Assessor will observe you on the following observations:
Obtain and read through job card to determine customer concern and discuss the concern with the customer or workplace supervisor which appropriate installation option from a range of options is best for the customer’s vehicle( vessel( or machinery.
Access and understand the correct workshop manual for the vehicle( vessel or machinery and low voltage (LV) lighting and wiring systems ftment instructions.
Use the correct workshop manual for the vehicle( vessel or machinery Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
Document No:
Insert RTO Name
– AURETR009
Version No:
2.
0
Last Modified Date:
16
th
July 2021
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AURETR009 Install vehicle lighting and wiring systems
and low voltage (LV) lighting and wiring systems ftment instructions to select the most appropriate installation options to ft the low voltage (LV) lighting and wiring systems to the customer vehicle( vessel( or machinery.
Observe all safety requirements( wear correct PPE( completed job safety analysis (JSA) and identify any hazards with working around the vehicle( vessel or machinery electrical high and low voltage circuits and managed
risks by following Workplace Safe Operating Procedures (SOPs).
Select the correct tools( equipment( and materials for ftting low voltage (LV) lighting and wiring systems to vehicle( vessel( or machinery electrical circuits( and checked that the tools and testing equipment operate accurately and are safe to use.
Prior to installing the low voltage (LV) lighting and wiring systems to vehicle( vessel( or machinery electrical circuits( inspecting the low voltage (LV) lighting and wiring system materials and components for damage and checked materials and component part numbers and compared to work instructions and component part lists for correct application.
Follow the procedures in the workshop manual for the vehicle( vessel or machinery and low voltage (LV) lighting and wiring system ftment instructions and the correct tools and equipment( safely and correctly connected low voltage (LV) lighting and wiring system and components to existing vehicle( vessel( or machinery electrical system without causing damage or problem.
Follow the operation procedures in the workshop manual for the vehicle( vessel or machinery and low voltage (LV) lighting and wiring system instructions tested the low voltage (LV) lighting and wiring system and other vehicle( vessel( or machinery electrical systems for correct operation.
Carry out a fnal inspection of the customers vehicle( vessel( or machinery to ensure that the installation completed are to the workplace
repair standards and the vehicle( vessel or machinery is ready to be given back to the customer.
Clean the work area of any waste and disposed recyclable and non-
recycle waste into correct waste or recycling bins.
Clean and check tools and equipment used for correct operation and tagged out and report any faulty tools and equipment.
Complete and fnalise the Job Card/Repair Order detailing the installation and test procedures.
Assessment conditions
Assessors MUST
satisfy NVR/AQTF assessor requirements. Competency is to be assessed in the workplace or a simulated environment that
accurately reflects performance in a real workplace setting. Assessment MUST
include direct observation of tasks. Where assessment of competency includes third-party evidence( individuals MUST
provide evidence that links them to the lighting and wiring systems that they have installed( e.g.( work orders. Assessors MUST
verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
Resources required
The following resources MUST
be made available:
Automotive repair workplace or simulated workplace
Workplace instructions
Two [2] diferent vehicles( vessels or machinery requiring the installation of LV DC lighting and wiring systems
Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
Document No:
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– AURETR009
Version No:
2.
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Last Modified Date:
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th
July 2021
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AURETR009 Install vehicle lighting and wiring systems
Materials appropriate for installing LV DC lighting and wiring systems
Equipment( and hand and power tools appropriate for installing LV lighting and wiring systems.
The students MUST
be wearing the correct PPE.
This is to include:
Safety boots/shoes
Protective clothing
Safety glasses( and
Gloves as required
Students must have the practical assessment sheet and a pen to complete each task.
Results/Re-
assessment
Your Assessor will grade as either S – Satisfactory or NS – Not Satisfactory for the assessment. In all cases your Assessor will provide you with feedback.
Only when all assessment tasks have been graded as S – Satisfactory you
will be deemed C – Competent in the fnal result of the unit of competency; if you do not satisfactorily complete all the assessment tasks you will be deemed NYC – Not Yet Competent.
If the evidence is graded as NS – Not Satisfactory you will be required to re-submit the evidence. In this case( you will be provided with clear and constructive feedback based on the assessment decision so that they can
improve your skills / knowledge prior to reassessment.
Where a ‘NS – Not Satisfactory’ judgement is made( you will be given guidance on steps to take to improve your performance and provided the
opportunity to resubmit evidence to demonstrate competence. The assessor will determine and discuss the reasons for NS – Not satisfactory on any of the criteria and will assess you through a diferent method of assessment e.g. verbal/oral questioning( problem solving exercises. Reasonable Adjustment
Assessor may adjust assessment conditions (vehicles( tools( analysis required) to suit workplace objectives provided that the integrity of the task is maintained.
Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
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AURETR009 Install vehicle lighting and wiring systems
Assessment 2 – Direct Observation – Job Card 2 of 2
Practical Demonstration of Tasks Job Card 2: Install vehicle lighting and wiring systems
Job Details: (Student MUST
Read!)
Upon completion of this task( you should be able to install vehicle lighting and wiring systems to either agricultural machinery( heavy commercial vehicles( light vehicles( vessels( mobile plant machinery( motorcycles( or outdoor power equipment
.
You MUST
install one [1] of the following low voltage (LV) lighting and wiring systems in non-controller area network databus (CAN-bus) systems to a vehicle( vessel( or machinery:
Trailer lights and wiring harness
Driving lights and wiring harness
Side clearance lamp.
High-mount rear brake lamp
Ascent strip light emitting diode (led) lamp
Filament lamp to LED lamp replacement
Your Trainer/Assessor will provide a vehicle( vessel or machinery that requires you to install a low voltage (LV) lighting and wiring systems in non-controller area network databus (CAN-bus) systems to a
vehicle( vessel or machinery
. Your Trainer/Assessor will observe you against the performance observation criteria for install vehicle lighting and wiring systems.
MUST
be a diferent low voltage (LV) lighting and wiring systems and vehicle( vessel
or machinery to the one used in Job Card 1
Student Instructions:
WARNING!
The Assessment will be STOPPED IMMEDIATELY if you are attempting to carry out any
step in an unsafe or dangerous way.
The student MUST
:
1.
Obtain tools and equipment from your trainer
2.
Ask the Assessor to direct you to a vehicle or machinery to work on.
3.
You MUST
answer the Assessor’s verbal questions
4.
You MUST
write the customer details( and vehicle details on the Job Card. 5.
You MUST
write the customers concern (fault) on the front of the Job Card.
6.
You MUST
complete an JSA (Job Safety Analysis) and attach it to this Job Card before commencing the Job Card. Make sure it’s safe to proceed. If not( you MUST
discuss the safety
concern with the Assessor before commencing.
7.
You MUST
write the customers concern (
job requirements
) on the front of the Job Card. Your Assessor can be the customer (Role Play). You MUST
install( test( and repair the customers concern that requires you to install vehicle lighting and wiring systems on the vehicle( vessel( or machinery. (Your Assessor must setup the vehicle that requires you to install vehicle lighting and wiring systems to a vehicle( vessel( or machinery.
Your Assessor MUST
give you a fault/installation (Customer Concern) to write on the Job Card)
.
8.
You MUST
follow the procedures in vehicles workshop manual electrical circuits and wiring Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
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Insert RTO Name
– AURETR009
Version No:
2.
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Last Modified Date:
16
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AURETR009 Install vehicle lighting and wiring systems
systems and the low voltage (LV) lighting and wiring systems instructions( install a low voltage (LV) lighting and wiring systems in non-controller area network databus (CAN-bus) systems. Low voltage (LV) lighting and wiring systems to include one [1] of the following:
Trailer lights and wiring harness
Driving lights and wiring harness
Side clearance lamp.
High-mount rear brake lamp
Ascent strip light emitting diode (led) lamp
Filament lamp to LED lamp replacement
9.
You MUST
connect the low voltage (LV) lighting and wiring systems and components to existing electrical system without causing damage or problems by following the procedures in
vehicles workshop manual electrical circuits and wiring systems and the low voltage (LV) lighting and wiring systems instructions( including:
Selecting and soldering wires
Selecting and crimping terminals
Removing and replacing connectors
Removing and replacing existing electrical components
10.
You MUST
complete post repair testing to confrm repair.
Confrming that electrical system is operating to manufacturer specifcations following installation
Confrming that no other problems are present as a result of installing LV DC lighting and wiring systems
11.
You MUST
clean-up work area( tools and equipment are stowed in their appropriate area.
12.
You MUST
fnalise Job Card documentation by flling in the Customers Fault( the Cause of the Fault( the Rectifcation to repair the vehicle and the Parts used on the back of the Job Card.
13.
You MUST
give this student Practical Job Card to your Assessor as evidence that you have completed the practical task and that the Assessor attached it the Assessor Direct Observation of Practical Demonstration Check list
Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
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AURETR009 Install vehicle lighting and wiring systems
Job Card 2
Customer Details
Customer: Contact Details:
(H) (M) Address:
Cit
y: Stat
e: Post code: Vehicle Details (Must
fll in the vehicle details
) If simulated vehicle used please tick
Make:
Mode
l:
Colour
:
License No:
VIN No:
Odometer Reading:
Engine No:
Engine Type:
Trans Type:
Customer Concern Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
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AURETR009 Install vehicle lighting and wiring systems
Declaration by the Customer
Please execute at my cost and as soon as you conveniently can repair the listed items above( and also any work considered essential. The vehicle( its accessories and contents are at my risk entirely whether theft or loss thereof or damaged thereto arises from any want
of care on the part of yourself or your contractors or servants or from any cause whatsoever. Any claims for faulty workmanship is to be raised within seven (7) working days after the vehicle is returned to me. I agree such claim is limited solely to the rectifcation free of cost of the faulty work. No claim for loss consequential or otherwise being admissible.
X
/ / 20 Signature of Owner Date (Fill in the date)
Fault:
Record of Conversation with Customer:
Date:
Time:
Service Advisor:
Conversation:
Cause:
Rectifcation:
Parts Used
Recommendations:
Sublet Repairs
Order No
Fluids
QT
Tyre Report
Tech Job Tim
Clock Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
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AURETR009 Install vehicle lighting and wiring systems
Y
#
#
e
Record
Gear Oil
L/H/F
R/H/F
ON
Auto Oil
mm
mm
OFF
Engine Oil
L/H/R
R/H/R
ON
Dif Oil
mm
mm
OFF
Coolant
Brake Report
ON
P/S Oil
L/H/F
R/H/F
OFF
Brake Fluid
mm
mm
ON
Other
L/H/R
R/H/R
OFF
mm
mm
ON
OFF
Instructions:
Ensure that the following actions / tasks / checks in your work area have been performed:
a.
Tools & equipment used are in working order and have been put away ready for use next time. Where necessary( tag any tools / equipment which had faulted during use and inform the Assessor about it.
b.
Waste materials is to be disposed of via the appropriate recycling methods or place in general
waste.
c.
Ensure that any reusable materials are stored away appropriately and ready for reuse at another time.
d.
Make sure the work area is cleaned and tidy. All equipment is put away and report on any issues / faults with equipment when problems are noticed.
End of Practical Task
Document Name:
Student Practical Demonstration of Tasks – AURETR009 – Job Card 1 of 2
Created Date:
12
th
Aug 2019
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