BSAS 320 Module 7.2 Discussion

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Industrial Engineering

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Dec 6, 2023

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The SHELL model is a human factors framework used to analyze and understand the interactions between humans and their environment. SHELL stands for software, hardware, environment, and liveware. Software refers to the rules or physical processes of the operation. Hardware includes the equipment, tools, and technology used in the system. Environment is the external factors and conditions that influence the system. Finally, liveware represents the humans who operate within the system (Skybrary, n.d.). For this discussion, the SHELL model will be applied to American Airlines Flight 191, a DC-10 aircraft, which crashed shortly after takeoff from Chicago O'Hare International Airport on May 25, 1979. During takeoff from the runway its left engine detached from the wing, hydraulic fluid poured out of the severed lines, and electrical power to cockpit warning systems was cut off. The pilots could not see what happened and assumed an engine failure had occurred. They decreased airspeed from 165 to 153 knots according to standard procedure for engine failure during takeoff. As a result, hydraulic system #1 was the only mechanism that locked the left-wing slats in an extended position and the loss of hydraulic fluid caused the leading-edge slats on the left wing to retract. With leading-edge slats retracted, the left wing could not generate lift at the reduced speed, and the aircraft entered an uncontrollable roll to the left. Then the aircraft plummeted into an open field, killing all 271 people on board. Investigations revealed that during scheduled maintenance the left engine was removed and installed using procedures not recommended by the manufacturer to cut maintenance time by 200 hours. This shortcut caused extra stress and fractures on the pylon that holds the engine to the aircraft resulting in the departure of the engine from the wing (Dark Records, 2021). When applying the SHELL model, the software for this incident is the improper maintenance procedures performed recently that caused fatigue cracking and fractures on the engine pylon. Hardware was the engine and pylon assembly that was torn loose from the airplane and the hydraulic line that was damaged during engine separation. The environment there were no external factors like weather only the internal environment for the company performing the maintenance elected to save time and money versus following the manufacturer's directions. Liveware addresses the crew's training, experience, and familiarity with the DC-10 but for this incident that is most likely not a factor. However, the maintenance procedures by the maintenance personnel that did not follow the guidance and regulations and used a forklift to hold the engine up during pylon and engine removal that caused the fracture that led to the engine separation can be cited as a liveware hazard. The strengths of SHELL are its ability to emphasize human performance and how it is influenced by interactions with hardware, software, and the environment. It allows for a comprehensive analysis of factors outside the individual's control, such as equipment design and external conditions. The weaknesses of SHELL are that Identifying the interactions and interdependencies between software, hardware, environment, and liveware can be challenging. HFACS and SHELL offer individual approaches to understanding aviation accidents from a human factor perspective. HFACS is more focused on the sequence of human actions, while SHELL takes a broader approach, considering the entire enterprise like the maintenance facility cutting corners to save money. I believe the choice between the two models depends on the specific needs of an investigation and the complexity of the accident. References Dark Records. (2021, October 4). The American Airlines Flight 191 (Disaster Documentary) [Video]. Youtube. https://www.youtube.com/watch?v=gEAl-ryvo2U
Skybrary. (n.d.). ICAO SHELL Model. https://skybrary.aero/articles/icao-shell-model Benjamin, I agree with your evaluation that the SHELL model offers a different perspective and can be more dynamic and adaptable in certain situations compared to the HFACS model. The SHELL model tends to have a more holistic approach. It looks at more aspects of the details. However, I would not stop using HFACS as it has some key benefits especially when a linear approach is needed. I would use a blended system if I were attempting to identify the cause in a safety analysis. The choice between them would be guided by the nature of the incident or accident under investigation and the desired level of detail and perspective required. Aramayis, Your analysis of the SHELL model's application to the accident scenario involving Wagner's leader is thorough and well-structured. I wish there was more information available to apply the SHELL model to this scenario. Both the HFACS and SHELL models offer valuable perspectives for aviation safety analysis, with their own sets of strengths and weaknesses. However, I refuse to believe that this particular scenario was caused by any human factor outside of a Russian missile impact or detonated explosive explicitly based on the political nature of this flight and its passengers. It will be interesting to see if the International Civil Aviation Organization will investigate it and what their findings will be.
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