HW 2

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3120

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Industrial Engineering

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Dec 6, 2023

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OPM 3500 Homework 2 (Due 11:59pm@10/09/2023) 1. [25 points] You are given the following linear programming model in algebraic form, with X 1 and X 2 as the decision variables: Note : Each part is independent (i.e., any change made in one problem part does not apply to any other parts). Minimize 40X 1 +50X 2 Subject to 2X 1 +3X 2 >=30 2 X 1 + X 2 >=20 X 1 >=0, X 2 >=0 a) Graph the feasible region and label the corner point. Compute the optimal solution using any method of your choice. Justify your answer and indicate the optimal solution on your graph. [15 points] b) How does the optimal solution change if the objective function is changed to 40 X 1 +70 X 2 ? [10 points] 2. [35 points] The Ferguson Paper Company produces rolls of paper for cash registers, adding machines, and desk calculators. They sell three widths—1.5, 2.5, and 3.5 inches—all the same diameter. The supplier provides a standard 10- inch roll from which Ferguson must cut the various sizes. The cutting machine allows 7 cutting alternatives, namely, 7 different ways that the 10-inch roll may be divided into the various widths, as described in the table below. Cutting Number of Rolls Alternative 1.5 inch 2.5 inch 3.5 inch 1 6 0 0 2 0 4 0 3 2 0 2 4 0 1 2 5 1 3 0 6 1 2 1 7 4 0 1 For example, cutting alternative 4 consumes 9.5 inches with one 2.5-inch roll and two 3.5-inch rolls and thus leaves ½ inch of waste that must be scrapped. Due to demand requirements, the minimum production quantities for this period are
Roll Width (inches) 1.5 2.5 3.5 Units 1000 2000 4000 To minimize costs, the company wants to minimize the total number of 10-inch rolls that are consumed during the manufacturing process. 1) Based on this information, explain what are (i) the decision variables, (ii) the objective, (iii) and the constraints of the decision problem? Answer in words, not math. Explain. [5 points] 2) Formulate the decision problem into a linear programming in mathematic forms. [10 points] 3) Please solve your linear programming problem in Excel solver, and report the optimal solution. [10 points] 4) Please identify which constraints are binding and which are non-binding. Why? Explain . [10 points] 3. [40 points] Colonial Furniture produces hand-crafted colonial style furniture. Plans are now being made for the production of rocking chairs, dining room tables, and/or armoires over the next week. These products go through two stages of production (assembly and finishing). The following table gives the time required for each item to go through these two stages, the amount of wood required (fine cherry wood), and the corresponding unit profits, along with the amount of each resource available next week. Rocking Chair Dining Room Table Armoire Available Assembly (minutes) 100 180 120 3,600 Finishing (minutes) 60 80 80 2,000 Wood (pounds) 30 180 120 4,000 Unit Profit $240 $720 $600 A linear programming model has been formulated in a spreadsheet to determine the production levels that would maximize profit. The solved spreadsheet model and corresponding sensitivity report are shown below.
For each of the following parts, answer the question as specifically and completely as is possible without resolving the problem with solver. Please show all your steps. Note : Each part is independent (i.e., any change made in one problem part does not apply to any other parts). a. Suppose the profit per armoire decreases by $50. Will this change the optimal production quantities? What can be said about the change in total profit? [10 points] b. Suppose the profit per table decreases by $60 and the profit per armoire increases by $90. Will this change the optimal production quantities? What can be said about the change in total profit? [10 points] c. Suppose a part-time worker in the assembly department calls in sick, so that now four fewer hours are available that day in the assembly Rocking Dining Room Chair Table Armoire Unit Profit $240 $720 $600 Resource Required per Unit Used Available Assembly (minutes) 100 180 120 3600 <= 3,600 Finishing (minutes) 60 80 80 2000 <= 2,000 Wood (pounds) 30 180 120 3600 <= 4,000 Rocking Dining Room Chair Table Armoire Total Profit Production Quantity 0 10 15 $16,200 Variable Cells Final Reduced Objective Allowable Allowable Cell Name Value Cost Coefficient Increase Decrease $B$12 Production Quantity Chair 0 -230 240 230 1E+30 $C$12 Production Quantity Table 10 0 720 180 120 $D$12 Production Quantity Armoire 15 0 600 120 120 Constraints Final Shadow Constraint Allowable Allowable Cell Name Value Price R.H. Side Increase Decrease $E$6 Assembly (minutes) Used 3600 2 3600 400 600 $E$7 Finishing (minutes) Used 2000 4.5 2000 400 400 $E$8 Wood (pounds) Used 3600 0 4000 1E+30 400
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department. How much would this affect total profit? Would it change the optimal production quantities? [10 points] d. Suppose one of the workers in the assembly department is also trained to do finishing. Would it be a good idea to have this worker shift some of his time from the assembly department to the finishing department? Indicate the rate at which this would increase or decrease total profit per minute shifted. [10 points]