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SPORT OBERMEYER ASSIGNMENT
1
Case Study: Sport Obermeyer Assignment
Faizan Malik
Liberty University
August 28, 2022
SPORT OBERMEYER ASSIGNMENT
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1. Using the sample data given in Exhibit 10, make a recommendation for how many units of each style Wally Obermeyer should order during the initial phase of production. Assume
that all ten styles in the sample problem are made in Hong Kong and that Obermeyer’s initial production commitment must be at least 10,000 units. (Ignore price differences among styles in your initial analysis). Determine the initial phase of production for both Hong Kong and China.
According to Narayana et al. (2019), forecast accuracy is significant improved when the organization’s forecasted demand is established on customer point of sale, as opposed to incoming sales, a model that Wally Obermeyer should consider when assembling their commitment schedule. As described in the Simchi-Levi et al. text, Wally Obermeyer currently offers ten unique style of women’s parkas, which are manufactured between Hong Kong and China. In the below table, we analyze all of the available Parka styles offered by Wally Obermeyer, along with the organization’s average forecast, standard deviation, and 2x standard deviation. Average
forecast
Standard
deviation
2x standard
deviation
1st. Period Quarterly
Order
Style
Gail
1017
194
388
629
Isis
1042
323
646
396
Entice
1358
248
496
862
Assault
2525
340
680
1845
Teri
1100
381
762
338
Electra
2150
404
807
1343
SPORT OBERMEYER ASSIGNMENT
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Stephani
e
1113
524
1048
65
Seduced
4017
556
1113
2904
Anita
3296
1047
2094
1202
Daphne
2383
697
1349
1034
Total
20001
10618
However, given there is a minimum ordering quantity is 10000 units and minimum production quantity of 600 units per style, the first period quarterly order quantity must meet the minimum production quantity for each style of parka.
Average
forecast
Standard
deviation
2x standard
deviation
1st. Period Quarterly
Order
Hong Kong
production
Style
Gail
1017
194
388
629
629
Isis
1042
323
646
396
600
Entice
1358
248
496
862
862
Assault
2525
340
680
1845
1845
Teri
1100
381
762
338
600
Electra
2150
404
807
1343
1343
Stephani
e
1113
524
1048
65
600
Seduced
4017
556
1113
2904
2904
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SPORT OBERMEYER ASSIGNMENT
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Anita
3296
1047
2094
1202
1202
Daphne
2383
697
1349
1034
1034
Total
20001
10618
11619
When analyzing production out of China, Obermeyer have the benefit of lower employee wages but also have a higher minimum ordering (1200 units per style). As a result, the overall production increases by 2,875 when producing solely out of China.
Average
forecast
Standard
deviation
2x standard
deviation
1st. Period Quarterly
Order
China production
Style
Gail
1017
194
388
629
1200
Isis
1042
323
646
396
1200
Entice
1358
248
496
862
1200
Assault
2525
340
680
1845
1845
Teri
1100
381
762
338
1200
Electra
2150
404
807
1343
1343
Stephanie
1113
524
1048
65
1200
Seduced
4017
556
1113
2904
2904
Anita
3296
1047
2094
1202
1202
Daphne
2383
697
1349
1034
1200
Total
20001
10618
14494
SPORT OBERMEYER ASSIGNMENT
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2. What operational changes would you recommend to Wally to improve performance?
One of the first operational changes I would recommend to Wally would be to eliminate several of the less popular park style such as the Isis, Teri, Stephanie, and Daphne. By eliminating these styles which do not meet the minimum production quantity based on the organization’s forecast, they can avoid issues related to excess and idle inventory. The next recommendation to would be to improve upon lead time, which is currently longer than most would expect with an inconsistent demand from their customer base. As stated by Welborn (2008), having flexibility and lead time can contribute to the overall success of a supply chain, as decreasing lead time can to improved performance. Lastly, Wally should reconsider various aspects of their production process, specifically materials used for manufacturing their products. Materials that don’t require
dyes or prints can further reduce lead times.
3. How should Obermeyer management think (both short-term and long-term) about sourcing in Hong Kong versus China?
Obermeyer management would benefit from operating out of both China and Hong Kong, given both territories offer unique benefits and drawbacks. While China offers the benefits of cheaper labor and longer working hours, they do so while requiring higher lot sizes and more workers. China also is less flexible when compared to Hong Kong, with slower production times and decreased quality of products. Conversely, Hong Kong can produce higher quality products at a faster rate with fewer workers, albeit at a higher price and with limitation on working hours. As such, Obermeyer would benefit from using China for longer production runs and Hong Kong for shorter production runs. China would be used in situations where larger orders are required, thus allowing for decreased overhead for Obermeyer as customers are more likely to understand larger orders take more time. Hong Kong would be used to in situations where inventory would
SPORT OBERMEYER ASSIGNMENT
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be needed in a quicker time frame. Obermeyer should utilize China to correct the outstanding issues with their inventory, with considerations to establish a domestic warehouse to house their products. To do this, Obermeyer must improve upon their supplier relations between the organization and production facilities in both China and Hong Kong. As explained by Teller et al. (2016), the supplier relations is crucial in business, as it impacts multiples levels of supply chain execution and business processes.
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References
Chen, Z., Murray, R., & Jones, R. M. (2007). Fashion supply chain organisation and management between the UK and China. Journal of Fashion Marketing and Management: An International Journal.
Pressey, A. D., & Qiu, X. X. (2007). Buyer‐supplier relationship dissolution: the Chinese context. Journal of Business & Industrial Marketing.
Simchi-Levi, D., Kaminsky, P., & Simchi-Levi, E. (2009). Designing and managing the supply chain: concepts, strategies, and case studies
. New York: McGraw-Hill/Irwin.
Teller, C., Kotzab, H., Grant, D., & Holweg, C. (2016). The importance of key supplier relationship management in supply chains. International Journal of Retail & Distribution
Management.,
44(2).
Welborn, C. (2008). Strengthening supply chains; Lead-time confidence intervals address issue of inherent variability as supply chains become more complex. OR/MS Today
., 35(3).