Practical Assessment for Automotive Electrical Circuits Repair

Course Code AUR30620 Course Name Certificate III in Light Vehicle Mechanical Technology Unit Code AURETR112 Unit Name Test and repair basic electrical circuits Due Date Assessment Name Automotive Portfolio Part B: Practical Assessment Student No. 0003001767 Student Name Ronghao ZHANG Student Phone 0415311011 Student Email 1046268189@qq.com Student Declaration I declare that this assessment is my own work and where my work is supported by documents from my workplace placement/employer permission has been granted. Note: Filling out this coversheet as part of an electronic submission and approving the above information will operate in the same way as physically signing this cover sheet. Student name or signature: ___________________________________________ Office Use Only Date/s Received: ___/___/___ ___/___/___ ___/___/___ Date/s Assessed: ___/___/___ ___/___/___ ___/___/___ Result of Assessment: ___________ ___________ ___________ Entered on Training Plan Moderation Signature Note for Assessors: Filling out the above Office Use Only section as part of an electronic submission will operate in the same way as physically signing this cover sheet. If not physically signed, Assessor must print their name in signature box /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx Imagine Education Student Assessment Cover Sheet

Course Code and Name: AUR30620 Certificate III in Light Vehicle Mechanical Technology Unit Code: AURETR112 Unit Title: Test and repair basic electrical circuits You are working in an automotive workshop. Five (5) clients have brought in five (5) different vehicles that require testing and repairs to their basic electrical circuits. Your task is to test five (5) different basic electrical circuits for continuity and visually check terminals in the wiring harness for moisture ingress and corrosion. You must also carry out four (4) different circuit repairs. Your assessor will be acting as your supervisor and delegate work to you. You are required to locate and interpret a testing strategy to test five (5) different basic electrical circuits:  One short circuit across an electrical resistive load  One open circuit before or after an electrical resistive load  One high resistance circuit before or after an electrical resistive load  Current flow across an electrical resistive load  Voltage drop across an electrical resistive load. In addition, you are required to carry out four (4) different circuit repairs in which the work must involve:  Crimping various terminals  Soldering wire gauge terminals  Applying heat shrink insulation to crimped or soldered joints.  Replacing male and female terminals in a connector housing  Performing terminal retention checks to replace terminals. Your trainer/assessor will advise you which tests you will be required to conduct for this assessment task and on which circuits you are required to conduct repairs. After each activity, you will find a Practical Observation Checklist. Your Assessor will observe you and complete the Performance Checklists. All task criteria must be satisfactorily demonstrated. These assessment tasks are given to you as repair orders. You need to:  Determine the job requirements according to your customer and or supervisor’s instructions.  Access and interpret the technical procedures and information for the diagnosis and repair. /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx Imagine Education Practical Assessment Part B

 Analyse the diagnostic options and source your testing strategy to identify the cause of fault by using workplace and manufacturer procedures.  Identify hazards associated with the work and manage risks.  Select and check tools, equipment, and materials for serviceability.  Inspect basic electrical circuits for signs of damage.  Test the electrical control systems using the appropriate tools and fault-finding techniques in accordance with the manufacturer’s specifications and workplace procedures and without causing damage to components or systems.  Compare the inspection and test results with the manufacturer’s specifications.  Identify faults from the test results and determine the causes of the faults.  Confirm and report fault according to workplace procedures.  Develop and report recommendations for repairs.  Find the information you need for the repair activities.  Collect the tools, equipment and materials you need for the repairs and check for serviceability.  Carry out the repairs according to workplace and manufacturer procedures and specifications. and work, health and safety and environmental requirements.  Carry out post-repair testing according to workplace procedures to confirm fault rectification and detect and rectify any further problems detected or introduced during the repair or fabrication process.  Make final inspection to ensure work is to workplace expectations and present systems ready for use.  Clean the work area, dispose of waste and non-recyclable materials, and collect recycled material.  Check and store tools and equipment and identify, tag and isolate any faulty electrical equipment according to workplace procedures.  Process workplace documentation according to workplace procedures You need to read the supervisor’s instruction on the repair order underneath, discuss the tasks listed with your supervisor for clarification and fill the vehicle’s details and other information on top of the repair order before starting the work. You must also fill out the following documents:  The Testing Strategy Template to outline the test strategy you are going to use.  The Preliminary Inspection Report to record the outcomes of your testing.  The Post-Repair testing template to confirm the status of the instrument and warning systems, if a final inspection has been completed, systems presented ready for use, tools checked and stored, and all workplace documentation processed.  Finalise the information on the Repair Order. /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Activity 1: You are required to locate and interpret a testing strategy to test the following basic electrical circuit.  One short circuit across an electrical resistive load In addition, you are required to carry out the following circuit repair in which the work must involve.  Crimping various terminals /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

Business Name: Repair Order #: 001 Address: Date: Phone: ABN#: Technician’s Name: RZ Technician’ signature:RZ Customer’s details Full name: MIKE Address: 35 Sam el street Strathpine Contact number:0405243131 Date: Customer’s declaration: By signing this repair order I give my consent to ABCD automotive to test and repair the basic electrical circuits at my cost. Signature: System’s details Make: Honda Model: civic Year:2011 Colour:black I.D. Number #:234ABC Vehicle Chassis #: 1HGBH41JXMN109186 ODO/Millage: 151200KM Concern: Supervisor’s instruction :  Complete the preparations required to test and repair the basic electrical circuits.  Do the testing and complete the diagnosis, remember to do the additional testing listed above under concerns.  Carry out the repairs.  Carry out post-repair testing.  Conduct final inspection.  Complete work processes. Cause: Faulty wire insulation circuit Loose wire connection Faulty appliance wiring Rectification: Carefully tighten the screw terminals down onto the wire Recommendation: Make a new wire to replace the old and damaged one. You may opt to use crimp connector but make sure that the connector has been crushed completely. Parts used (if any) and quantity: Terminals /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

Connectors Testing Strategy Template Develop a testing strategy to diagnose the cause of the two faults in the selected vehicle. Reported Fault Terminals Connectors Selected Testing Strategy Carefully tighten the screw terminals down onto the wire Reason for Testing Strategy selection Workshop Manuel /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Source (s) of Diagnostic process Make a new wire to replace the old and damaged one. You may opt to use crimp connector but make sure that the connector has been crushed completely. Preliminary Inspection Report Date: Time: Vehicle Identification number: Odometer reading: Last service date: Preliminary inspection conducted by: RZ Job assigned to mechanic: RZ Serial No Inspection Result/Findings Manufacturer Specification Recommendations Battery does not function Short-circuited cell, due to separator failure between positive and negative plates Make sure that no physical damage to any part due to excess heat. Ensure all safety systems are working correctly. /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

/var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

Post-Repair Testing Date: __/__/____ Vehicle Identification Number: 1HGBH41JXMN109186 Odometer reading: Vehicle owner’s name and address: Technician name & number: Problem reported: Short circuit across an electrical resistive load. Action taken: Locate the trip circuit breaker and then repair the problem by crimping various terminals. Visual inspection comments: If there is any sign of damage in the electrical circuits which was identify as a short circuit. Type of post-service testing carried out: Follow the leads and connectors with plug Remarks The repair has been properly executed. Final inspection carried out vehicle presented ready for use: YES/NO Work area cleaned, waste and non-recyclable material disposed of and recyclable material collected YES/NO Tools and equipment checked and stored YES/NO Workplace documentation processed and completed YES/NO Technician Signature Date: /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Your Assessor will observe you and complete the following checklist. All task criteria must be satisfactorily demonstrated. Practical Observation Checklist Your task must address the following performance checklist. To be assessed as satisfactory (S) in this assessment task the participant needs to demonstrate competency in the following critical aspects of evidence. Did the student: S N/ S Trainer/Assessor to complete (Comment and feedback to students) Preparing to test and repair the basic electrical circuits systems Job requirements were determined according to workplace instructions   Accessed technical information required and interpreted it for diagnosis and repair.   Accessed safe operating procedures required and interpreted them for equipment.   Identified any hazards associated with the work   Identified hazards and managed the risks   Tools, equipment and materials required to support the diagnostic process were identified, selected and prepared for use and checked them for serviceability   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

Test and repair the basic electrical circuits Inspected the basic electrical circuits components for damage. Used appropriate tools and fault-finding techniques for testing the systems according to workplace procedures, safety, and environmental requirements, and without causing damage to components or systems.   Compared inspection and test results with manufacturer specifications   Accessed and interpreted manufacturers specifications and other technical information and procedures   Identified faults from test results and causes of faults were determined   Diagnostic procedures and options were identified   Carried out post diagnostic testing according to workplace procedures to confirm fault   Accessed and interpreted the electrical circuit wiring diagrams from manufacturer and component supplier specifications   Diagnostic methods sequenced, tests and testing processes selected from the options available   Identified the information required for repair activity   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

Dismantling and removal of basic electrical control circuit components for testing purposes Labelled components before removal   Removed components according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems.   Carried out repairs according to workplace and manufacturer procedures, manufacturer specifications, workplace health and safety and environmental requirements   Secured pipes and hoses to remove risk of contamination.   Interpretation of testing results and recommendations based on test results Accessed and interpreted scan data from manufacturer and component supplier specifications   Used appropriate techniques for conducting test and evaluation tasks according to workplace procedures   The refitting of tested components and reconnection according to manufacturer and component supplier specifications   Carried out of post-repair testing according to workplace procedures to confirm fault, and rectified any further problems detected as having been introduced during the repair or fabrication process.   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Refit components removed for testing purposes and test the basic electrical circuits for operation and security   Completed work processes Final inspection made ensure work completed was to expectation and present the systems ready for use   Cleaned the work area including disposal of waste and non-recyclable materials, and recycling of other materials.   Used correct process for checking and storing tools and equipment.   Checked and stored tools and equipment and identified, tagged and isolated any faulty equipment according to workplace procedures   Processed workplace documentation according to workplace procedures   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

Activity 2: You are required to locate and interpret a testing strategy to test the following basic electrical circuit.  One open circuit before or after an electrical resistive load In addition, you are required to carry out the following circuit repair in which the work must involve.  Soldering wire gauge terminals /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

Business Name: Repair Order #: 002 Address: Date: Phone: ABN#: Technician’s Name: RZ Technician’ signature:RZ Customer’s details Full name: MIKE Address: 35 Sam el street Strathpine Contact number:0405243131 Date: Customer’s declaration: By signing this repair order I give my consent to ABCD automotive to test and repair the basic electrical circuits at my cost. Signature: System’s details Make: Honda Model: civic Year:2011 Colour:black I.D. Number #:234ABC Vehicle Chassis #: 1HGBH41JXMN109186 ODO/Millage: 151200KM Concern: Supervisor’s instruction :  Complete the preparations required to test and repair the basic electrical circuits.  Do the testing and complete the diagnosis, remember to do the additional testing listed above under concerns.  Carry out the repairs.  Carry out post-repair testing.  Conduct final inspection.  Complete work processes. Cause: Faulty wire insulation circuit Loose wire connection Faulty appliance wiring Rectification: Carefully tighten the screw terminals down onto the wire Recommendation: Make a new wire to replace the old and damaged one. You may opt to use crimp connector but make sure that the connector has been crushed completely. Parts used (if any) and quantity: Terminals /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Connectors Testing Strategy Template Develop a testing strategy to diagnose the cause of the two faults in the selected vehicle. Reported Fault Terminals Connectors Selected Testing Strategy Carefully tighten the screw terminals down onto the wire Reason for Testing Strategy selection Workshop Manuel /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

Source (s) of Diagnostic process Make a new wire to replace the old and damaged one. You may opt to use crimp connector but make sure that the connector has been crushed completely. Preliminary Inspection Report Date: Time: Vehicle Identification number: Odometer reading: Last service date: Preliminary inspection conducted by: RZ Job assigned to mechanic: RZ Serial No Inspection Result/Findings Manufacturer Specification Recommendations Battery does not function Short-circuited cell, due to separator failure between positive and negative plates Make sure that no physical damage to any part due to excess heat. Ensure all safety systems are working correctly. /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Post-Repair Testing Date: __/__/____ Vehicle Identification Number: 1HGBH41JXMN109186 Odometer reading: Vehicle owner’s name and address: Technician name & number: Problem reported: Short circuit across an electrical resistive load. Action taken: Locate the trip circuit breaker and then repair the problem by crimping various terminals. Visual inspection comments: If there is any sign of damage in the electrical circuits which was identify as a short circuit. Type of post-service testing carried out: Follow the leads and connectors with plug Remarks The repair has been properly executed. Final inspection carried out vehicle presented ready for use: YES/NO Work area cleaned, waste and non-recyclable material disposed of and recyclable material collected YES/NO Tools and equipment checked and stored YES/NO Workplace documentation processed and completed YES/NO Technician Signature Date: /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

Your Assessor will observe you and complete the following checklist. All task criteria must be satisfactorily demonstrated. Practical Observation Checklist Your task must address the following performance checklist. To be assessed as satisfactory (S) in this assessment task the participant needs to demonstrate competency in the following critical aspects of evidence. Did the student: S N/ S Trainer/Assessor to complete (Comment and feedback to students) Preparing to test and repair the basic electrical circuits systems Job requirements were determined according to workplace instructions   Accessed technical information required and interpreted it for diagnosis and repair.   Accessed safe operating procedures required and interpreted them for equipment.   Identified any hazards associated with the work   Identified hazards and managed the risks   Tools, equipment and materials required to support the diagnostic process were identified, selected and prepared for use and checked them for serviceability   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

Test and repair the basic electrical circuits Inspected the basic electrical circuits components for damage. Used appropriate tools and fault-finding techniques for testing the systems according to workplace procedures, safety, and environmental requirements, and without causing damage to components or systems.   Compared inspection and test results with manufacturer specifications   Accessed and interpreted manufacturers specifications and other technical information and procedures   Identified faults from test results and causes of faults were determined   Diagnostic procedures and options were identified   Carried out post diagnostic testing according to workplace procedures to confirm fault   Accessed and interpreted the electrical circuit wiring diagrams from manufacturer and component supplier specifications   Diagnostic methods sequenced, tests and testing processes selected from the options available   Identified the information required for repair activity   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Dismantling and removal of basic electrical control circuit components for testing purposes Labelled components before removal   Removed components according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems.   Carried out repairs according to workplace and manufacturer procedures, manufacturer specifications, workplace health and safety and environmental requirements   Secured pipes and hoses to remove risk of contamination.   Interpretation of testing results and recommendations based on test results Accessed and interpreted scan data from manufacturer and component supplier specifications   Used appropriate techniques for conducting test and evaluation tasks according to workplace procedures   The refitting of tested components and reconnection according to manufacturer and component supplier specifications   Carried out of post-repair testing according to workplace procedures to confirm fault, and rectified any further problems detected as having been introduced during the repair or fabrication process.   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Refit components removed for testing purposes and test the basic electrical circuits for operation and security   Completed work processes Final inspection made ensure work completed was to expectation and present the systems ready for use   Cleaned the work area including disposal of waste and non-recyclable materials, and recycling of other materials.   Used correct process for checking and storing tools and equipment.   Checked and stored tools and equipment and identified, tagged and isolated any faulty equipment according to workplace procedures   Processed workplace documentation according to workplace procedures   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Activity 3: You are required to locate and interpret a testing strategy to test the following basic electrical circuit.  One high resistance circuit before or after an electrical resistive load In addition, you are required to carry out the following circuit repair in which the work must involve.  Applying heat shrink insulation to crimped or soldered joints. /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Business Name: Repair Order #: 003 Address: Date: Phone: ABN#: Technician’s Name: RZ Technician’ signature:RZ Customer’s details Full name: MIKE Address: 35 Sam el street Strathpine Contact number:0405243131 Date: Customer’s declaration: By signing this repair order I give my consent to ABCD automotive to test and repair the basic electrical circuits at my cost. Signature: System’s details Make: Honda Model: civic Year:2011 Colour:black I.D. Number #:234ABC Vehicle Chassis #: 1HGBH41JXMN109186 ODO/Millage: 151200KM Concern: Supervisor’s instruction :  Complete the preparations required to test and repair the basic electrical circuits.  Do the testing and complete the diagnosis, remember to do the additional testing listed above under concerns.  Carry out the repairs.  Carry out post-repair testing.  Conduct final inspection.  Complete work processes. Cause: Faulty wire insulation circuit Loose wire connection Faulty appliance wiring Rectification: Carefully tighten the screw terminals down onto the wire Recommendation: Make a new wire to replace the old and damaged one. You may opt to use crimp connector but make sure that the connector has been crushed completely. Parts used (if any) and quantity: Terminals /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Connectors Testing Strategy Template Develop a testing strategy to diagnose the cause of the two faults in the selected vehicle. Reported Fault Terminals Connectors Selected Testing Strategy Carefully tighten the screw terminals down onto the wire Reason for Testing Strategy selection Workshop Manuel /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Source (s) of Diagnostic process Make a new wire to replace the old and damaged one. You may opt to use crimp connector but make sure that the connector has been crushed completely. Preliminary Inspection Report Date: Time: Vehicle Identification number: Odometer reading: Last service date: Preliminary inspection conducted by: RZ Job assigned to mechanic: RZ Serial No Inspection Result/Findings Manufacturer Specification Recommendations Battery does not function Short-circuited cell, due to separator failure between positive and negative plates Make sure that no physical damage to any part due to excess heat. Ensure all safety systems are working correctly. /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Post-Repair Testing Date: __/__/____ Vehicle Identification Number: 1HGBH41JXMN109186 Odometer reading: Vehicle owner’s name and address: Technician name & number: Problem reported: Short circuit across an electrical resistive load. Action taken: Locate the trip circuit breaker and then repair the problem by crimping various terminals. Visual inspection comments: If there is any sign of damage in the electrical circuits which was identify as a short circuit. Type of post-service testing carried out: Follow the leads and connectors with plug Remarks The repair has been properly executed. Final inspection carried out vehicle presented ready for use: YES/NO Work area cleaned, waste and non-recyclable material disposed of and recyclable material collected YES/NO Tools and equipment checked and stored YES/NO Workplace documentation processed and completed YES/NO Technician Signature Date: /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Your Assessor will observe you and complete the following checklist. All task criteria must be satisfactorily demonstrated. Practical Observation Checklist Your task must address the following performance checklist. To be assessed as satisfactory (S) in this assessment task the participant needs to demonstrate competency in the following critical aspects of evidence. Did the student: S N/ S Trainer/Assessor to complete (Comment and feedback to students) Preparing to test and repair the basic electrical circuits systems Job requirements were determined according to workplace instructions   Accessed technical information required and interpreted it for diagnosis and repair.   Accessed safe operating procedures required and interpreted them for equipment.   Identified any hazards associated with the work   Identified hazards and managed the risks   Tools, equipment and materials required to support the diagnostic process were identified, selected and prepared for use and checked them for serviceability   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Test and repair the basic electrical circuits Inspected the basic electrical circuits components for damage. Used appropriate tools and fault-finding techniques for testing the systems according to workplace procedures, safety, and environmental requirements, and without causing damage to components or systems.   Compared inspection and test results with manufacturer specifications   Accessed and interpreted manufacturers specifications and other technical information and procedures   Identified faults from test results and causes of faults were determined   Diagnostic procedures and options were identified   Carried out post diagnostic testing according to workplace procedures to confirm fault   Accessed and interpreted the electrical circuit wiring diagrams from manufacturer and component supplier specifications   Diagnostic methods sequenced, tests and testing processes selected from the options available   Identified the information required for repair activity   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Dismantling and removal of basic electrical control circuit components for testing purposes Labelled components before removal   Removed components according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems.   Carried out repairs according to workplace and manufacturer procedures, manufacturer specifications, workplace health and safety and environmental requirements   Secured pipes and hoses to remove risk of contamination.   Interpretation of testing results and recommendations based on test results Accessed and interpreted scan data from manufacturer and component supplier specifications   Used appropriate techniques for conducting test and evaluation tasks according to workplace procedures   The refitting of tested components and reconnection according to manufacturer and component supplier specifications   Carried out of post-repair testing according to workplace procedures to confirm fault, and rectified any further problems detected as having been introduced during the repair or fabrication process.   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Refit components removed for testing purposes and test the basic electrical circuits for operation and security   Completed work processes Final inspection made ensure work completed was to expectation and present the systems ready for use   Cleaned the work area including disposal of waste and non-recyclable materials, and recycling of other materials.   Used correct process for checking and storing tools and equipment.   Checked and stored tools and equipment and identified, tagged and isolated any faulty equipment according to workplace procedures   Processed workplace documentation according to workplace procedures   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Activity 4: You are required to locate and interpret a testing strategy to test the following basic electrical circuit.  Current flow across an electrical resistive load In addition, you are required to carry out the following circuit repair in which the work must involve.  Replacing male and female terminals in a connector housing /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Business Name: Repair Order #: 004 Address: Date: Phone: ABN#: Technician’s Name: RZ Technician’ signature:RZ Customer’s details Full name: MIKE Address: 35 Sam el street Strathpine Contact number:0405243131 Date: Customer’s declaration: By signing this repair order I give my consent to ABCD automotive to test and repair the basic electrical circuits at my cost. Signature: System’s details Make: Honda Model: civic Year:2011 Colour:black I.D. Number #:234ABC Vehicle Chassis #: 1HGBH41JXMN109186 ODO/Millage: 151200KM Concern: Supervisor’s instruction :  Complete the preparations required to test and repair the basic electrical circuits.  Do the testing and complete the diagnosis, remember to do the additional testing listed above under concerns.  Carry out the repairs.  Carry out post-repair testing.  Conduct final inspection.  Complete work processes. Cause: Faulty wire insulation circuit Loose wire connection Faulty appliance wiring Rectification: Carefully tighten the screw terminals down onto the wire Recommendation: Make a new wire to replace the old and damaged one. You may opt to use crimp connector but make sure that the connector has been crushed completely. Parts used (if any) and quantity: Terminals /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Connectors Testing Strategy Template Develop a testing strategy to diagnose the cause of the two faults in the selected vehicle. Reported Fault Terminals Connectors Selected Testing Strategy Carefully tighten the screw terminals down onto the wire Reason for Testing Strategy selection Workshop Manuel /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Source (s) of Diagnostic process Make a new wire to replace the old and damaged one. You may opt to use crimp connector but make sure that the connector has been crushed completely. Preliminary Inspection Report Date: Time: Vehicle Identification number: Odometer reading: Last service date: Preliminary inspection conducted by: RZ Job assigned to mechanic: RZ Serial No Inspection Result/Findings Manufacturer Specification Recommendations Battery does not function Short-circuited cell, due to separator failure between positive and negative plates Make sure that no physical damage to any part due to excess heat. Ensure all safety systems are working correctly. /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Post-Repair Testing Date: __/__/____ Vehicle Identification Number: 1HGBH41JXMN109186 Odometer reading: Vehicle owner’s name and address: Technician name & number: Problem reported: Short circuit across an electrical resistive load. Action taken: Locate the trip circuit breaker and then repair the problem by crimping various terminals. Visual inspection comments: If there is any sign of damage in the electrical circuits which was identify as a short circuit. Type of post-service testing carried out: Follow the leads and connectors with plug Remarks The repair has been properly executed. Final inspection carried out vehicle presented ready for use: YES/NO Work area cleaned, waste and non-recyclable material disposed of and recyclable material collected YES/NO Tools and equipment checked and stored YES/NO Workplace documentation processed and completed YES/NO Technician Signature Date: /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Your Assessor will observe you and complete the following checklist. All task criteria must be satisfactorily demonstrated. Practical Observation Checklist Your task must address the following performance checklist. To be assessed as satisfactory (S) in this assessment task the participant needs to demonstrate competency in the following critical aspects of evidence. Did the student: S N/ S Trainer/Assessor to complete (Comment and feedback to students) Preparing to test and repair the basic electrical circuits systems Job requirements were determined according to workplace instructions   Accessed technical information required and interpreted it for diagnosis and repair.   Accessed safe operating procedures required and interpreted them for equipment.   Identified any hazards associated with the work   Identified hazards and managed the risks   Tools, equipment and materials required to support the diagnostic process were identified, selected and prepared for use and checked them for serviceability   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Test and repair the basic electrical circuits Inspected the basic electrical circuits components for damage. Used appropriate tools and fault-finding techniques for testing the systems according to workplace procedures, safety, and environmental requirements, and without causing damage to components or systems.   Compared inspection and test results with manufacturer specifications   Accessed and interpreted manufacturers specifications and other technical information and procedures   Identified faults from test results and causes of faults were determined   Diagnostic procedures and options were identified   Carried out post diagnostic testing according to workplace procedures to confirm fault   Accessed and interpreted the electrical circuit wiring diagrams from manufacturer and component supplier specifications   Diagnostic methods sequenced, tests and testing processes selected from the options available   Identified the information required for repair activity   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Dismantling and removal of basic electrical control circuit components for testing purposes Labelled components before removal   Removed components according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems.   Carried out repairs according to workplace and manufacturer procedures, manufacturer specifications, workplace health and safety and environmental requirements   Secured pipes and hoses to remove risk of contamination.   Interpretation of testing results and recommendations based on test results Accessed and interpreted scan data from manufacturer and component supplier specifications   Used appropriate techniques for conducting test and evaluation tasks according to workplace procedures   The refitting of tested components and reconnection according to manufacturer and component supplier specifications   Carried out of post-repair testing according to workplace procedures to confirm fault, and rectified any further problems detected as having been introduced during the repair or fabrication process.   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Refit components removed for testing purposes and test the basic electrical circuits for operation and security   Completed work processes Final inspection made ensure work completed was to expectation and present the systems ready for use   Cleaned the work area including disposal of waste and non-recyclable materials, and recycling of other materials.   Used correct process for checking and storing tools and equipment.   Checked and stored tools and equipment and identified, tagged and isolated any faulty equipment according to workplace procedures   Processed workplace documentation according to workplace procedures   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Activity 5: You are required to locate and interpret a testing strategy to test the following basic electrical circuit.  Voltage drop across an electrical resistive load. In addition, you are required to carry out the following circuit repair in which the work must involve.  Performing terminal retention checks to replace terminals. /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Business Name: Repair Order #: 005 Address: Date: Phone: ABN#: Technician’s Name: RZ Technician’ signature:RZ Customer’s details Full name: MIKE Address: 35 Sam el street Strathpine Contact number:0405243131 Date: Customer’s declaration: By signing this repair order I give my consent to ABCD automotive to test and repair the basic electrical circuits at my cost. Signature: System’s details Make: Honda Model: civic Year:2011 Colour:black I.D. Number #:234ABC Vehicle Chassis #: 1HGBH41JXMN109186 ODO/Millage: 151200KM Concern: Supervisor’s instruction :  Complete the preparations required to test and repair the basic electrical circuits.  Do the testing and complete the diagnosis, remember to do the additional testing listed above under concerns.  Carry out the repairs.  Carry out post-repair testing.  Conduct final inspection.  Complete work processes. Cause: Faulty wire insulation circuit Loose wire connection Faulty appliance wiring Rectification: Carefully tighten the screw terminals down onto the wire Recommendation: Make a new wire to replace the old and damaged one. You may opt to use crimp connector but make sure that the connector has been crushed completely. Parts used (if any) and quantity: Terminals /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Connectors Testing Strategy Template Develop a testing strategy to diagnose the cause of the two faults in the selected vehicle. Reported Fault Terminals Connectors Selected Testing Strategy Carefully tighten the screw terminals down onto the wire Reason for Testing Strategy selection Workshop Manuel /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Source (s) of Diagnostic process Make a new wire to replace the old and damaged one. You may opt to use crimp connector but make sure that the connector has been crushed completely. Preliminary Inspection Report Date: Time: Vehicle Identification number: Odometer reading: Last service date: Preliminary inspection conducted by: RZ Job assigned to mechanic: RZ Serial No Inspection Result/Findings Manufacturer Specification Recommendations Battery does not function Short-circuited cell, due to separator failure between positive and negative plates Make sure that no physical damage to any part due to excess heat. Ensure all safety systems are working correctly. /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Post-Repair Testing Date: __/__/____ Vehicle Identification Number: 1HGBH41JXMN109186 Odometer reading: Vehicle owner’s name and address: Technician name & number: Problem reported: Short circuit across an electrical resistive load. Action taken: Locate the trip circuit breaker and then repair the problem by crimping various terminals. Visual inspection comments: If there is any sign of damage in the electrical circuits which was identify as a short circuit. Type of post-service testing carried out: Follow the leads and connectors with plug Remarks The repair has been properly executed. Final inspection carried out vehicle presented ready for use: YES/NO Work area cleaned, waste and non-recyclable material disposed of and recyclable material collected YES/NO Tools and equipment checked and stored YES/NO Workplace documentation processed and completed YES/NO Technician Signature Date: /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Your Assessor will observe you and complete the following checklist. All task criteria must be satisfactorily demonstrated. Practical Observation Checklist Your task must address the following performance checklist. To be assessed as satisfactory (S) in this assessment task the participant needs to demonstrate competency in the following critical aspects of evidence. Did the student: S N/ S Trainer/Assessor to complete (Comment and feedback to students) Preparing to test and repair the basic electrical circuits systems Job requirements were determined according to workplace instructions   Accessed technical information required and interpreted it for diagnosis and repair.   Accessed safe operating procedures required and interpreted them for equipment.   Identified any hazards associated with the work   Identified hazards and managed the risks   Tools, equipment and materials required to support the diagnostic process were identified, selected and prepared for use and checked them for serviceability   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Test and repair the basic electrical circuits Inspected the basic electrical circuits components for damage. Used appropriate tools and fault-finding techniques for testing the systems according to workplace procedures, safety, and environmental requirements, and without causing damage to components or systems.   Compared inspection and test results with manufacturer specifications   Accessed and interpreted manufacturers specifications and other technical information and procedures   Identified faults from test results and causes of faults were determined   Diagnostic procedures and options were identified   Carried out post diagnostic testing according to workplace procedures to confirm fault   Accessed and interpreted the electrical circuit wiring diagrams from manufacturer and component supplier specifications   Diagnostic methods sequenced, tests and testing processes selected from the options available   Identified the information required for repair activity   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Dismantling and removal of basic electrical control circuit components for testing purposes Labelled components before removal   Removed components according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems.   Carried out repairs according to workplace and manufacturer procedures, manufacturer specifications, workplace health and safety and environmental requirements   Secured pipes and hoses to remove risk of contamination.   Interpretation of testing results and recommendations based on test results Accessed and interpreted scan data from manufacturer and component supplier specifications   Used appropriate techniques for conducting test and evaluation tasks according to workplace procedures   The refitting of tested components and reconnection according to manufacturer and component supplier specifications   Carried out of post-repair testing according to workplace procedures to confirm fault, and rectified any further problems detected as having been introduced during the repair or fabrication process.   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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Refit components removed for testing purposes and test the basic electrical circuits for operation and security   Completed work processes Final inspection made ensure work completed was to expectation and present the systems ready for use   Cleaned the work area including disposal of waste and non-recyclable materials, and recycling of other materials.   Used correct process for checking and storing tools and equipment.   Checked and stored tools and equipment and identified, tagged and isolated any faulty equipment according to workplace procedures   Processed workplace documentation according to workplace procedures   /var/filecabinet/temp/converter_assets/8e/a0/8ea0bedadf16c76a63c8f3151f866fafab0648fd.docx

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AURETR112 - Practical v1.1

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