CEE4210-HW4-F2022-SOLUTION

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CEE 4210/6210 Renewable Energy Systems Assignment 4 Fall 2022 SOLUTION Question 1. (10 points) Completion of curve-fitting exercise for observed wind data In the wind unit Lectures 2.3 and 2.4 we reviewed the following wind data distribution that was presented on Canvas: Bin Bin min Bin max Bin avge Hrs/yr (mph) (mph) (mph) 1 0 0 0 40 2 0 2 1 65 3 2 4 3 301 4 4 6 5 482 5 6 8 7 669 6 8 10 9 833 7 10 12 11 884 8 12 14 13 895 9 14 16 15 902 10 16 18 17 811 11 18 20 19 726 12 20 22 21 568 13 22 24 23 499 14 24 26 25 354 15 26 28 27 270 16 28 30 29 195 17 30 none 33 266 Total: 8760 Complete this assignment by fitting the Rayleigh curve to this observed data set and producing a modeled set of hourly output values. In your response, include the predicted number of hours per year for each of the bins 1 to 17, the average wind speed in mph, and a figure showing both modeled and observed hours per year. Hint: I did not teach a precise way to handle the last bin of wind speed above 30 mph, so slight variations in answers will be accepted for full credit, based on how you resolve this question. Solution: The table is completed as follows with value of average wind speed using Excel Solver of U avg = ~15.0 mph: Bin max CDF Bin Prob Mod Observe Error^2 1
hours d 0 - - 0 40 1600.0 2 0.0139 0.0139 122 65 3241.0 4 0.0545 0.0406 356 301 2992.3 6 0.1185 0.0640 561 482 6175.8 8 0.2009 0.0824 722 669 2772.8 10 0.2956 0.0947 830 833 11.3 12 0.3963 0.1006 882 884 5.4 14 0.4968 0.1006 881 895 195.7 16 0.5922 0.0954 836 902 4381.9 18 0.6787 0.0865 757 811 2879.4 20 0.7538 0.0751 658 726 4613.2 22 0.8166 0.0628 550 568 327.8 24 0.8671 0.0505 443 499 3161.8 26 0.9064 0.0393 344 354 98.8 28 0.9359 0.0295 258 270 136.5 30 0.9573 0.0214 188 195 55.4 Over 0.0427 374 266 11658.1 Comparing the modeled and observed hours per year gives the following graph: Question 2. (50 points) Biomass Combined Heat and Power (CHP) system A biomass energy system is to be built up around a region of forest from which 2 tons of wood per acre can be sustainably harvested each year (in other words, the rate of harvesting can be maintained indefinitely without degrading the forest). The average energy content of the wood is 18.6 Mmbtu/ton (1 Mmbtu = 1 million Btu). The wood is delivered by train car to the plant, and each car can carry 50 tons of wood. The maximum number of cars that can enter the train yard for the plant in one train is 80 cars. 2
For calculating the economics of this system, use 25 years with a discount rate of 6%, and zero salvage value at the end of the investment lifetime. The CHP plant is based on a boiler that is 85% efficient and a generator that is 98% efficient. The turbine and process heater efficiency is based on the values in the table below. In the steam cycle, water starts at 50 kPa and is compressed to 6 MPa using a pump. It is then heated until it is completely vaporized, with the enthalpy and entropy values shown in the table below. After that, the steam is expanded in a turbine. Part of the steam is partially expanded to 1 MPa and then flows to a process heater, where it completely condenses and all the heat content is transferred to process heat to be used in industrial processes, building heating, etc. The other part of the steam that enters the turbine is fully expanded to 50 kPa and then completely condensed back to water, and the cycle begins again. The working fluid that leaves the process heater is also pumped up to 6 MPa, and then the two streams are combined in a mixing chamber before being heated to make steam for the turbine. The relevant tables are provided at the end of this problem statement. The value of specific volume for water is 0.00103 m 3 /kg at 50 kPa and 0.001127 m 3 /kg at 1 MPa. The average behavior on a year-round basis that is the basis for evaluating the economics of the plant are that a flow of 50 kg/s leaves the boiler and enters the turbine, and of this amount 30% is partially expanded and sent to a process heater, and the remaining 70% is fully expanded. All heat generated from condensing steam in the process heater is transferred out of the system for heating or industrial applications. The rated capacity of the plant as an electricity production facility is 45 MW electric , so that the plant can meet peaks in demand for electricity beyond the average output you have calculated. The capital cost of the plant is based on the rated capacity of the plant, and each kW costs $4500. For operating cost, the cost of the wood is $32/ton, and all other operating and overhead costs amount to $0.02/kWh. The plant sells the heat it makes to customers for $7/Mmbtu, a figure recently obtained from the rate that a district heating provider in Montpelier, VT. Assume that the cycle is isentropic, i.e., there is no net decrease in entropy around the thermodynamic cycle and all losses due to friction, heat loss from the equipment, etc., are negligible. All heat generated by the process heater is sold to customers so as to reduce the operating cost of the plant, and hence the LCOE. In other words: LCOE = TotalCost HeatSales TotalkWh . Questions: 1) As part of your solution, produce a table showing the enthalpy h in kJ/kg for each of the 8 states in the thermodynamic cycle for this system. Some of the values are already given to you in the table below. 2) What is the utilization of the system when operating in the average condition based on 50 kg/s of flow through the boiler? 3) What is the value of LCOE in $/kWh? 4) Assuming continuous, sustainable harvesting of wood as described in the problem, how many acres of forest are required to support the plant in its steady-state condition? 5) If the wood is delivered in full 80-car trains, to the nearest 0.1 day, how frequently do the trains arrive? 3
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Data tables: Data for HW4 case study: State: Enthalpy (kj/kg) Entropy (kJ/kgK) Pressure (kPa) 1. Condensed water 340.54 1.0912 50 2. Compressed water n/a 1.0912 6000 3. Saturated vapor 2784.60 5.8902 6000 4. Expanded water-vapor mix n/a 5.8902 50 Data for calculating quality of steam: Factor @ 50 kPa Entropy s Enthalpy h (kJ/kg degK) (kJ/kg) Liquid 1.0912 340.54 Vapor 7.5931 2645.24 Difference 6.5019 2304.70 Data for calculating quality of steam at partial expansion 1000 kPa: Factor @ 1000 kPa Entropy s Enthalpy h (kJ/kg degK) (kJ/kg) Liquid 2.1381 762.51 Vapor 6.585 2777.1 Difference 4.4469 2014.59 4
Solution: Refer to the diagram from lecture, and use the points as numbered (ignore values for s = 1.303, s = 6.070): Part 1: Table of values. Required summary of given and calculated enthalpy values: The table is presented first, and then the calculation of the missing values follows below. Enthalpies h1 to h8 Location Enthalpy (kJ/kg) h1 340.54 h2 346.67 h3 2784.60 h4 2462.33 h5 2041.62 h6 762.51 h7 768.15 h8 473.11 Calculations to derive missing enthalpy values: Begin with enthalpy h2 and the fully expanded steam. Pump work to calculate enthalpy h2: We are given that the specific volume of water is 0.00103 m 3 /kg. Therefore, multiplying by the change in pressure gives: w p = ( 0.00103 ) ( 6000 50 ) = 6.13 kJ / kg h 2 = h 1 + w p = 340.5 + 6.1 = 346.6 kJ / kg Use of entropy to calculate h5: Since s5 = s3, we can use the quality of the steam to calculate h5. Quality x: x = s 5 sf ∆ s = 5.8902 1.0912 6.5019 = 0.738 5
h 5 = h 1 + x ( h g h 1 ) = h 1 + x ×∆h = 340.5 + ( 0.738 ) ( 2304.7 ) = 2041.6 kJ / kg The calculation for the partially expanded steam follows a similar process, but the steam pressure declines from 6000 kPa to 1000 kPa before being released from the turbine and passed to the process heater. w p = ( 0.001127 ) ( 6000 1000 ) = 5.6 kJ / kg h 7 = h 6 + w p = 762.5 + 5.6 = 768.1 kJ / kg Use of entropy to calculate h4: Since s4 = s3, we can use the quality of the steam to calculate h4. Note that because of the higher pressure the value of entropy for saturated liquid sf is higher than in the fully expanded case. Quality x: x = s 4 sf ∆s = 5.8902 2.1381 4.4469 = 0.844 h 4 = h 6 + x ( h g h 6 ) = h 6 + x ×∆h = 762.5 + ( 0.844 ) ( 2014.6 ) = 2462.3 kJ / kg The remaining unknown enthalpy value is h8, the value leaving the exit chamber. Based on the given information, 50 kg/s leaves the mixing chamber, of which 35 kg/s arrives from the lower pressure and the remaining 15 kg/s from the higher pressure. Enthalpy h8 is calculated using a mass balance: h 8 = h 2 ×m 2 + h 7 ×m 7 m 8 = 346.7 × 35 + 768.1 × 15 50 = 473.1 kJ / kg Part 2. Utilization With all enthalpy values known, it is now possible to calculate the utilization of the cycle. Net power for full and partial expansion of the steam are the following: Full: 2784.6 2041.6 6.1 = 736.9 ; power: ( 736.9 ) × ( 35 ) = 25,790 kW Partial: 2784.6 2462.3 5.6 = 316.6 ; power: (316.6) x 15 = ~4,749 kW Total power: 25790 + 4749 = 30,539 kW The process heater output is calculated based on the change in enthalpy h4 to h6: 2462.3 762.5 = 1699.8 kJ / kg Rate of heat transfer: ∆h×m 6 = ( 1699.8 ) × 15 = 25497 kW Heat input into boiler: 2784.6 - 473.1 = 2311.5 kJ/kg Rate of heat transfer: ∆h×m 8 = ( 2311.5 ) × 50 = 115,574 kW Utilization: Heat ¿ = 25497 + 30539 115574 = 56037 115574 = 0.485 ε = Heat out + Power ¿ Answer: ε = 48.5% 6
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Part 3. Calculation of LCOE LCOE requires knowledge of both capital cost and operating cost. Turning to capital cost, the required rated capacity is 45 MW e . At $4.5 million per MW, the initial capital cost is therefore 45 MW ×$ 4.5 M = $ 202.5 million initial cost. This capital cost must be annualized: ( $ 202.5 M , 6% , 25 y ) = $ 15.84 M / yr Fuel cost is based on efficiency of combustion, the energy content of the wood, and the price per ton. Since the boiler is 85% efficient, the rate of wood combustion is: 115574 0.85 = 135,970 kW Energy content of wood per year is based on the number of hours per year and conversion of kWh to Btu: ( 135970 ) × ( 8760 h y ) × 3412 btu kWh = 4.064 × 10 6 Mmbtu/year Since wood has an energy content of 18.6 MMBtu per ton, the consumption per year is ~218,500 tons/year. Accordingly, the cost at $32/ton is $7.00 million per year. Lastly, the electricity output with the 98%-efficient generator is 30.5 MW × 0.98 = 29.9 MW and the annual electricity production is 29.9 MW × 8760 h y = 262.2 MillionkWh / yr . Therefore, operating cost is ( 262.2 × 10 6 ) × ( $ 0.02 ) = $ 5.24 million per year. The economic benefit of heat sales must be considered as well. Ignoring losses in the heat transfer from the cycle to the heat to be sold, the annual volume on ~25.5 MW of heat is: ( 25.5 ) ( 8760 h y ) = 223,000 MWh y = 762,000 Mmbtu / y On the basis of $7/mmbtu the value of this resource is ~$5.33 million per year. Finally, LCOE for electricity is calculated based on net cost divided by generation: LCOE = NetCost kWh = $ 15.84 M + $ 7 M + $ 5.24 M $ 5.33 M 262.2 MkWh / y = $ 22.74 M 262.2 MkWh / y = $ 0.0867 / kWh Answer: LCOE = $0.0867/kWh. Part 4. Acres of forest required Since the requirement is 218,500 tons of wood per year, and the rate of harvest is 2 tons per acre, the area required is 109,250 acres. 7
Part 5. Arrival rate of trains An 80-car train can carry 80 x 50 = 4,000 tons. Since there are 218,500 tons consumed per year, the number trains per year is: 218500 t / y 4000 t / train = 54.6 trains / year Then the number of trains per year is (365)/(54.6)=~6.7 days Question 3 Small-scale hydropower (40 points) Cornell University operates a hydro plant with Ossberger turbines rated at 1200 kW of maximum output. Efficiency values of 85% for the turbine and 94% for the electricity generator can be used throughout. The gross head is 42m but there are 7m of head losses that apply. You can use a rounded density value of 1,000 kg per m 3 of water throughout. Model the flow as follows: The distribution of flow can be modeled with a Weibull distribution with scale parameter σ = 131 and shape parameter k = 1.15. Build your model with 10 cfs bins, in other words, Bin1 is 0-10 cfs, Bin 2 is 10-20 cfs, etc. Assume that at all times the first 10 cfs of water flow must be allowed to bypass the plant to maintain flow in Fall Creek, and the second 10 cfs is not enough to activate the turbine, so that output only starts with Bin 3 and flow in the range 20 < Q < 30 cfs. Hint, be sure to convert cfs to m 3 /s flow so that the units on power output are correct. If the plant were built today, the cost would be $2,100/kW, and the investors would accept a long payback of 5% over 50 years. Operating cost is $0.02/kWh. Questions: 1) What is the predicted kWh/year based on the given flow and turbine performance data? 2) In the case of a newly built hydropower plant, what is the LCOE in $/kWh? 3) In the case of the Cornell plant, the cost of the plant is fully amortized, so only operating cost remains. How much would it cost per year for Cornell to operate the plant in this case, based on the output from part (1)? Solution: Solution: Part 1. Set up a table of bin-by-bin probabilities. For example, the probability that 20 cfs < Q < 30 cfs: P ( Q < 20 ) = 1 exp ( ( 20 131 ) 1.15 ) = 0.109 P ( Q < 30 ) = 1 exp ( ( 30 131 ) 1.15 ) = 0.168 P = 0.168 0.109 = 0.059 = 5.9% Note also that the highest possible output is achieved in Bin 17 with average net flow of 155 cfs = 4.39 m 3 /s. Calculate overall efficiency as that of the turbine and the generator, 0.85 x 0.94 = ~0.80. Then 8
P = ρg ∆ zQε = 1000 × 9.8 × 35 × 4.39 × 0.80 / 1000 = 1203 kW = 1200 kW . Ideally, you would cap the output at exactly 1200 kW although the increase to 1203 kW has a negligible effect. The table includes flow in cfs and then converted to m/s: Table: Bin Min cfs Max cfs CDF Prob h/yr Avg net cfs Flow m3/s Power kW Output MWh 1 0 10 0.051 0.051 443 0 0.00 0.0 0.0 2 10 20 0.109 0.058 510 5 0.14 0.0 0.0 3 20 30 0.168 0.059 516 15 0.42 116.4 60.1 4 30 40 0.226 0.058 506 25 0.71 194.0 98.3 5 40 50 0.281 0.056 489 35 0.99 271.7 132.8 6 50 60 0.335 0.053 467 45 1.27 349.3 163.1 7 60 70 0.385 0.051 443 55 1.56 426.9 189.0 8 70 80 0.433 0.048 418 65 1.84 504.5 210.7 9 80 90 0.478 0.045 392 75 2.12 582.1 228.4 10 90 100 0.520 0.042 367 85 2.41 659.7 242.2 11 100 110 0.559 0.039 343 95 2.69 737.3 252.6 12 110 120 0.595 0.036 319 105 2.97 815.0 259.9 13 120 130 0.629 0.034 296 115 3.26 892.6 264.3 14 130 140 0.660 0.031 274 125 3.54 970.2 266.2 15 140 150 0.689 0.029 254 135 3.82 1047.8 266.0 16 150 160 0.716 0.027 234 145 4.11 1125.4 263.8 17 160 170 0.741 0.284 2488 155 4.39 1200.0 2986.1 18 170 And up 1200.0 TOTAL: 5883.5 The total is ~5,883 MWh/yr or ~5.89 Million kWh per year . Part 2. LCOE: The initial capital cost is 1200 kW × $ 2100 kW = $ 2.52 million . Therefore, the annualized cost is =-pmt(5%,50y,$2.52M) = ~$138,037. Then the total annual cost and LCOE is: TotCost = $ 138 K + $ 0.02 kWh × 5.89 MkWh = $ 255.7 K LCOE = TotCost TotkWh = $ 255.7 K 5.89 MkWh = $ 0.0435 / kWh Part 3. Operating cost for fully amortized plant: 9
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Since there is no longer any capital cost, we multiply output by $0.02: TotCost = $ 0.02 kWh × 5.89 MkWh = $ 117.8 K 10