Applied Statics and Strength of Materials (6th Edition)
6th Edition
ISBN: 9780133840728
Author: Limbrunner
Publisher: PEARSON
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Chapter 9, Problem 9.38SP
Calculate the force a punch press must exert if it is to punch out a large washer from a strip of 5-mm-thick sheet steel with an ultimate shear strength of 400 MPa. The washer dimensions are as follows: hole
diameter = 21 mm, outside
diameter = 64 mm
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Note : Exam is open notes &tables / Answer all questions.
Q.1. The press shown for Figure.1 has a rated load
of 22 kN. The twin screws have double start Acme
threads, a diameter of 50 mm, and a pitch of 6 mm.
Coefficients of friction are 0.05 for the threads and
0.08 for the collar bearings. Collar diameters are 90
mm. The gears have an efficiency of 95 percent and a
speed ratio of 60:1. A slip clutch, on the motor shaft,
prevents overloading. The full-load motor speed is
1720 rev/min.
(a) When the motor is turned on, how fast will the
press head move? (Vm= , Vser. =
)
(5M)
(b) What should be the horsepower rating of the
motor? (TR=, Tc= Pser. =
"
Bronze
bushings
Foot
Motor
Bearings
watt, Pm= watt, Pm= h.p.) (20M)
2['s
Fig.1
Worm
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bearing
Problem 2 (55 pts). We now consider the FEM solution of Problem 1.(a) [5pts] Briefly describe the 4 steps necessary to obtain the approximate solution of thatBVP using the Galerkin FEM. Use the minimum amount of math necessary to supportyour explanations.(b) [20pts] Derive the weak form of the BVP.(c) [10pts] Assuming a mesh of two equal elements and linear shape functions, sketch byhand how you expect the FEM solution to look like. Also sketch the analytical solutionfor comparison. In your sketch, identify the nodal degrees of freedom that the FEMsolution seeks to find.(d) [10pts] By analogy with the elastic rod problem and heat conduction problem considered in class, write down the stiffness matrix and force vector for each of the twoelements considered in (c).(e) [10pts] Assemble the global system of equations, and verbally explain how to solve it.
Chapter 9 Solutions
Applied Statics and Strength of Materials (6th Edition)
Ch. 9 - Write the direct stress formula in its three forms...Ch. 9 - A 6-in-diameter concrete test cylinder is loaded...Ch. 9 - Determine the tensile stress in each segment of...Ch. 9 - Calculate the stress developed in the following...Ch. 9 - The following members are subjected to axial...Ch. 9 - Determine the stresses in the two segments of the...Ch. 9 - A bin weighing 8 tons is supported by three steel...Ch. 9 - Diameters of small commercially available steel...Ch. 9 - A No. 32 (metric designation) reinforcing bar for...Ch. 9 - In the bolted connection of Figure 9.12 , assume...
Ch. 9 - Compute the force required to punch a...Ch. 9 - The 34 — in. — diameter bolt shown is subjected to...Ch. 9 - Why is strain unitless (or dimensionless)?Ch. 9 - (a) Given =1.2in. and L=100ft calculate (b) Given...Ch. 9 - A short compression member 2 in. by 2 in. in cross...Ch. 9 - A 100-ft-long rod is suspended from one end. The...Ch. 9 - Compute the total elongation of a steel bar,...Ch. 9 - A steel rod 34 in. in diameter and 25 ft long is...Ch. 9 - An aluminum rod 25mm in diameter and 4m long is...Ch. 9 - A steel rod 10 ft long is made up of two 5 ft...Ch. 9 - A titanium alloy bar elongates 0.500 in. when...Ch. 9 - Write a program that will calculate the allowable...Ch. 9 - Write a program that will compute stress, strain,...Ch. 9 - The Viking Bin Company manufactures suspended bins...Ch. 9 - Write a computer program that will calculate the...Ch. 9 - The joint between a diagonal and a chord in a...Ch. 9 - In Problem 9.26, find the required length of the...Ch. 9 - A column is supported by a base plate, pedestal,...Ch. 9 - If the soil pressure under the footing of Problem...Ch. 9 - A hopper weighing 75 kN is supported by three...Ch. 9 - A steel bar has a rectangular cross section 25 mm...Ch. 9 - A steel wire is suspended vertically from its...Ch. 9 - A W1240 shape is subjected to a tensile load of...Ch. 9 - Calculate the required diameter of steel tie rods...Ch. 9 - A 30-ft-long steel rod of circular cross section...Ch. 9 - Consider the bolted lap joint shown in Figure...Ch. 9 - An inclined member is braced with a glued block,...Ch. 9 - Calculate the force a punch press must exert if it...Ch. 9 - A 34 - in. - diameter punch is used to punch a...Ch. 9 - A control arm is keyed to a 1-in. -diameter shaft...Ch. 9 - Calculate the required width b for the key of...Ch. 9 - A 25-mm-diameter aluminum rod, 3 m long, is...Ch. 9 - A short timber post of Douglas fir is subjected to...Ch. 9 - A 1 00-ft surveyor’s steel tape with a...Ch. 9 - An 18-in-long steel rod is subjected to a tensile...Ch. 9 - Compute the magnitude of the tensile load that...Ch. 9 - A 5-mm-diameter steel wire, 18 m in length, is...Ch. 9 - A structural steel rod 112 in. in diameter and 20...Ch. 9 - A rectangular structural steel eyebar 34 in. thick...Ch. 9 - 9.50 A
in. — diameter steel rod, 100 ft long, is...Ch. 9 - For the truss shown, compute the total deformation...Ch. 9 - A steel bar with a cross section of 12 in. by 12...Ch. 9 - Rework Problem 9.52 , changing the second load...Ch. 9 - In the structure shown, the tie-back BC is a round...Ch. 9 - A hook is suspended by two steel wires, as shown....Ch. 9 - The trolley of a small hoist is supported on a...Ch. 9 - The steel piston rod to the master cylinder has a...Ch. 9 - A stranded steel brake cable is composed of 7...Ch. 9 - The piston of a steam engine is 400 mm in diameter...
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- An aluminum rod of length L = 1m has mass density ρ = 2700 kgm3 andYoung’s modulus E = 70GPa. The rod is fixed at both ends. The exactnatural eigenfrequencies of the rod are ωexactn =πnLqEρfor n=1,2,3,. . . .1. What is the minimum number of linear elements necessary todetermine the fundamental frequency ω1 of the system? Discretizethe rod in that many elements of equal length, assemble the globalsystem of equations KU = ω2MU, and find the fundamentalfrequency ω1. Compute the relative error e1 = (ω1 − ωexact1)/ωexact1.Sketch the fundamental mode of vibration.arrow_forwardProblem 1 (65 pts, suggested time 50 mins). An elastic string of constant line tension1T is pinned at x = 0 and x = L. A constant distributed vertical force per unit length p(with units N/m) is applied to the string. Under this force, the string deflects by an amountv(x) from its undeformed (horizontal) state, as shown in the figure below.The PDE describing mechanical equilibrium for the string isddx Tdvdx− p = 0 . (1)(a) [5pts] Identify the BCs for the string and identify their type (essential/natural). Writedown the strong-form BVP for the string, including PDE and BCs.(b) [10pts] Find the analytical solution of the BVP in (a). Compute the exact deflectionof the midpoint v(L/2).(c) [15pts] Derive the weak-form BVP.(d) [5pts] What is the minimum number of linear elements necessary to compute the deflection of the midpoint?(e) [15pts] Write down the element stiffness matrix and the element force vector for eachelement.arrow_forwardProblem 1 (35 pts). An elastic string of constant line tension1 T is pinned at x = 0 andx = L. A constant distributed vertical force per unit length p (with units N/m) is appliedto the string. Under this force, the string deflects by an amount v(x) from its undeformed(horizontal) state, as shown in the figure below.Force equilibrium in the string requires thatdfdx − p = 0 , (1)where f(x) is the internal vertical force in the string, which is given byf = Tdvdx . (2)(a) [10pts] Write down the BVP (strong form) that the string deflection v(x) must satisfy.(b) [2pts] What order is the governing PDE in the BVP of (a)?(c) [3pts] Identify the type (essential/natural) of each boundary condition in (a).(d) [20pts] Find the analytical solution of the BVP in (a).arrow_forward
- Problem 2 (25 pts, (suggested time 15 mins). An elastic string of line tension T andmass per unit length µ is pinned at x = 0 and x = L. The string is free to vibrate, and itsfirst vibration mode is shown below.In order to find the frequency of the first mode (or fundamental frequency), the string isdiscretized into a certain number of linear elements. The stiffness and mass matrices of thei-th element are, respectivelyESMi =TLi1 −1−1 1 EMMi =Liµ62 11 2 . (2)(a) [5pts] What is the minimum number of linear elements necessary to compute the fundamental frequency of the vibrating string?(b) [20pts] Assemble the global eigenvalue problem and find the fundamental frequency ofvibration of the stringarrow_forwardI need part all parts please in detail (including f)arrow_forwardProblem 3 (10 pts, suggested time 5 mins). In class we considered the mutiphysics problem of thermal stresses in a rod. When using linear shape functions, we found that the stress in the rod is affected by unphysical oscillations like in the following plot E*(ux-a*T) 35000 30000 25000 20000 15000 10000 5000 -5000 -10000 0 Line Graph: E*(ux-a*T) MULT 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Arc length (a) [10pts] What is the origin of this issue and how can we fix it?arrow_forward
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