Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 8, Problem 9RQ
To determine
List the major types of glasses and their applications.
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CORRECT AND DETAILED HANDWRITTEN SOLUTION WITH FBD ONLY. I WILL UPVOTE THANK YOU. CORRECT ANSWER IS ALREADY PROVIDED.
A short plate is attached to the center of the shaft as shown. The bottom of the shaft is fixed to the ground.Given: a = 75 mm, h = 125 mm, D = 38 mmP1 = 24 kN, P2 = 28 kN1. Calculate the maximum torsional stress in the shaft, in MPa.2. Calculate the maximum flexural stress in the shaft, in MPa.3. Calculate the maximum horizontal shear stress in the shaft, in MPa.ANSWERS: (1) 167.07 MPa; (2) 679.77 MPa; (3) 28.22 MPa
A counter flow double pipe heat exchanger is being used to cool hot oil from 320°F to 285°F
using cold water. The water, which flows through the inner tube, enters the heat exchanger at 70°F
and leaves at 175°F. The inner tube is ¾-std type L copper. The overall heat transfer coefficient
based on the outside diameter of the inner tube is 140 Btu/hr-ft2-°F. Design conditions call for a
total heat transfer duty (heat transfer rate between the two fluids) of 20,000 Btu/hr. Determine the
required length of this heat exchanger (ft).
!
Required information
A one-shell-pass and eight-tube-passes heat exchanger is used to heat glycerin (cp=0.60 Btu/lbm.°F) from 80°F to 140°F
by hot water (Cp = 1.0 Btu/lbm-°F) that enters the thin-walled 0.5-in-diameter tubes at 175°F and leaves at 120°F. The total
length of the tubes in the heat exchanger is 400 ft. The convection heat transfer coefficient is 4 Btu/h-ft²°F on the glycerin
(shell) side and 70 Btu/h-ft²°F on the water (tube) side.
NOTE: This is a multi-part question. Once an answer is submitted, you will be unable to return to this part.
Determine the rate of heat transfer in the heat exchanger before any fouling occurs.
Correction factor F
1.0
10
0.9
0.8
R=4.0 3.0 2.0.15 1.0 0.8.0.6 0.4 0.2
0.7
0.6
R=
T1-T2
12-11
0.5
12-11
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
(a) One-shell pass and 2, 4, 6, etc. (any multiple of 2), tube passes
P=
T₁-11
The rate of heat transfer in the heat exchanger is
Btu/h.
Chapter 8 Solutions
Manufacturing Engineering & Technology
Ch. 8 - What is a ceramic?Ch. 8 - List the major differences between the properties...Ch. 8 - List the major types of ceramics that are useful...Ch. 8 - What do the following materials typically consist...Ch. 8 - Prob. 5RQCh. 8 - Prob. 6RQCh. 8 - Prob. 7RQCh. 8 - Prob. 8RQCh. 8 - Prob. 9RQCh. 8 - Prob. 10RQ
Ch. 8 - Prob. 11RQCh. 8 - Prob. 12RQCh. 8 - Prob. 13RQCh. 8 - Prob. 14RQCh. 8 - Prob. 15RQCh. 8 - Prob. 16RQCh. 8 - Prob. 17RQCh. 8 - Prob. 18RQCh. 8 - Explain why ceramics are weaker in tension than in...Ch. 8 - What are the advantages of cermets? Suggest...Ch. 8 - Explain why the electrical and thermal...Ch. 8 - Prob. 22QLPCh. 8 - Prob. 23QLPCh. 8 - Explain why the mechanical properties of ceramics...Ch. 8 - Explain how ceramics can be made tougher.Ch. 8 - List and describe situations in which static...Ch. 8 - What properties are important in making...Ch. 8 - A large variety of glasses is now available. Why...Ch. 8 - Prob. 29QLPCh. 8 - Prob. 30QLPCh. 8 - Aluminum oxide and PSZ are described as white in...Ch. 8 - Why does the strength of a ceramic part depend on...Ch. 8 - In old castles and churches in Europe, the glass...Ch. 8 - Prob. 34QLPCh. 8 - Prob. 35QLPCh. 8 - Perform an Internet search and determine the...Ch. 8 - Prob. 37QLPCh. 8 - Prob. 38QLPCh. 8 - In a fully dense ceramic, UTSO = 200 MPa and EO =...Ch. 8 - Plot the UTS, E, and k values for ceramics as a...Ch. 8 - What would be the tensile strength and the modulus...Ch. 8 - Prob. 42QTPCh. 8 - Prob. 43QTPCh. 8 - Prob. 44QTPCh. 8 - Prob. 45SDPCh. 8 - Prob. 46SDPCh. 8 - Prob. 47SDPCh. 8 - Prob. 48SDPCh. 8 - Prob. 49SDPCh. 8 - Prob. 50SDPCh. 8 - Conduct a literature search and write a brief...Ch. 8 - Prob. 52SDPCh. 8 - Prob. 53SDPCh. 8 - It has been noted that the strength of brittle...Ch. 8 - Prob. 55SDP
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- ! Required information Air at 25°C (cp=1006 J/kg.K) is to be heated to 58°C by hot oil at 80°C (cp = 2150 J/kg.K) in a cross-flow heat exchanger with air mixed and oil unmixed. The product of heat transfer surface area and the overall heat transfer coefficient is 750 W/K and the mass flow rate of air is twice that of oil. NOTE: This is a multi-part question. Once an answer is submitted, you will be unable to return to this part. Air Oil 80°C Determine the effectiveness of the heat exchanger.arrow_forwardIn an industrial facility, a counter-flow double-pipe heat exchanger uses superheated steam at a temperature of 155°C to heat feed water at 30°C. The superheated steam experiences a temperature drop of 70°C as it exits the heat exchanger. The water to be heated flows through the heat exchanger tube of negligible thickness at a constant rate of 3.47 kg/s. The convective heat transfer coefficient on the superheated steam and water side is 850 W/m²K and 1250 W/m²K, respectively. To account for the fouling due to chemical impurities that might be present in the feed water, assume a fouling factor of 0.00015 m²-K/W for the water side. The specific heat of water is determined at an average temperature of (30 +70)°C/2 = 50°C and is taken to be J/kg.K. Cp= 4181 Water Steam What would be the required heat exchanger area in case of parallel-flow arrangement? The required heat exchanger area in case of parallel-flow arrangement is 1m².arrow_forwardA single-pass crossflow heat exchanger is used to cool jacket water (cp = 1.0 Btu/lbm.°F) of a diesel engine from 190°F to 140°F, using air (Cp = 0.245 Btu/lbm.°F) at inlet temperature of 90°F. Both air flow and water flow are unmixed. If the water and air mass flow rates are 85500 lbm/h and 400,000 lbm/h, respectively, determine the log mean temperature difference for this heat exchanger. Assume the correction factor F to be 0.92. Air flow (unmixed) Water flow (unmixed) The log mean temperature difference of the heat exchanger is °F.arrow_forward
- using the theorem of three moments, find all the reactions and supports, I need concise calculations only. the answers are at the bottom, I need concise steps and minimal explanationsarrow_forwardIn an industrial facility, a counter-flow double-pipe heat exchanger uses superheated steam at a temperature of 155°C to heat feed water at 30°C. The superheated steam experiences a temperature drop of 70°C as it exits the heat exchanger. The water to be heated flows through the heat exchanger tube of negligible thickness at a constant rate of 3.47 kg/s. The convective heat transfer coefficient on the superheated steam and water side is 850 W/m²K and 1250 W/m²K, respectively. To account for the fouling due to chemical impurities that might be present in the feed water, assume a fouling factor of 0.00015 m² K/W for the water side. The specific heat of water is determined at an average temperature of (30+70)°C/2 = 50°C and is taken to be Cp J/kg-K. Water Steam Determine the heat exchanger area required to maintain the exit temperature of the water to a minimum of 70°C. The heat exchanger area required isarrow_forwardStress, ksi 160 72 150- 140 80 70 ༄ ྃ ༈ ཎྜ རྦ ༅ ཎྜ ྣཧྨ ➢ 130 120 110 100 90 2.0 2.8 3.6 4.4 5 Wire diameter, mm 6.0 6.8 2 7.6 8.4 Compression and extension springs. ASTM A227 Class II Light service Average service 0.020 0.060 0.100 0.140 0.180 0.220 0.260 0.300 0.340 0.380 0.420 0.460 0.500 Wire diameter, in Torsional stress due to initial tension, ksi 10 ४ 20 Preferred range 100 Stress, MPa 9.2 10.0 10.8 11.6 12.4 1100 1035 965 895 825 760 Severe service 690 620 550 50 150 3456789 10 11 12 13 14 15 16 Spring index, C = DJD FIGURE 18-21 Recommended torsional shear stress in an extension spring due to initial tension (Data from Associated Spring, Barnes Group, Inc.) 50 200 485 Stress, MPaarrow_forward
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- CHAIN DRIVE DESIGN Initial Input Data: Application: Garage Door Opener Drive type: AC Motor Driven machine Chain and Sprocket to pull the door up Degrees per Radian: 57.2958 degrees Sprocket Diameter: D = 1.690 in Number of strands: Chain number: 1 40 Service factor: 1.3 Table 7-10 No. of teeth Computed Data: Actual Motor Power Input: 0.000 hp Sprocket Speed (for sprocket attached to gear shaft) Design power: 0.00 rpm 0 hp 11 12 0.06 0.15 0.29 0.56 0.99 1.09 1.61 2.64 TABLE 7-7 Horsepower Ratings-Single Strand Roller Chain No. 40 0.500 inch pitch 10 25 50 100 180 200 300 500 700 900 1000 1: 0.06 0.14 0.27 0.52 0.91 1.00 1.48 2.42 3.34 4.25 4.70 ! 3.64 4.64 5.13 13 0.07 0.16 0.31 0.61 1.07 1.19 1.75 2.86 3.95 5.02 5.56 Design Decisions-Chain Type and Teeth Numbers: 14 Chain number: Use Table 7-7 Chain pitch: p = in 15 Number of Teeth: N = Per Table 7-7 16 0.08 0.20 0.39 0.75 1.32 1.46 2.15 3.52 0.07 0.17 0.34 0.66 1.15 1.28 1.88 3.08 0.08 0.19 0.36 0.70 1.24 1.37 2.02 3.30 4.55 5.80…arrow_forwardInput Data: Torque needed to overcome rolling friction in rollers, slides and other moving parts, except for Motor and Worm Gear the worm gear T₁ = Length of travel of door: Time for door to open or close: LD = 50 lb-in. 90 in t= 12.5 seconds Pitch diameter for chain sprocket: DPC 1.690 in Weight of Door: P = No. of worm threads: Nw = Worm Pitch diameter: Dw Diametral pitch: Pd Normal pressure angle: Degrees per Radian: Number of gear teeth: Calculated Data: Linear velocity of door and chain (in/sec): Linear velocity of door and chain (ft/min): Output Speed of Gear and Sprocket: Upward Force due to Weight of Door: Фо = = NG= 240 lb 2 1.250 in 12 14.5 degrees 57.2958 degrees 28 Vα= in/sec VC= ft/min NG = rpm FD lb Net Upward Force on Door: Fou lb Torque on gear ignoring rolling friction: TG = lb-in. Formula = FDU FD-2 x Fo (note: Fo is the Max Operating load of the extension springs). This is also the initial tension in the chain. TG = FDU X DPC/2 This is the also the torque on the…arrow_forwardQ5/A: A car with a track of 1.5 m and a wheelbase of 2.9 m has a steering gear mechanism of the Ackermann type. The distance between the front stub axle pivots is 1.3 m. The length of each track arm is 150 mm, and the length of the track rod is 1.2 m. Find the angle turned through by the outer wheel if the angle turned through by the inner wheel is 30°. (6 Marks) Q5/B: Write True on the correct sentences and False on the wrong sentences listed below:- 1- In automobiles, the power is transmitted from the gearbox to the differential through bevel gears. 2- The minimum radius circle drawn to the cam profile is called the base circle. 3- The Proell governor, compared to the Porter governor, has less lift at the same speed. 4- The balancing of rotating and reciprocating parts of an engine is necessary when it runs at a slow speed. (6.5 Marks) ***Best of Luck *** جامعة بابل UNIVERSITY OF BABYLON Examiner: Mohanad R. Hameed Head of Department: Dr. Dhyai H. Jawadarrow_forward
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