DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 6, Problem 9RQ
What is the advantage of pouring molten metal from the bottom of a ladle?
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Required information
A one-shell-pass and eight-tube-passes heat exchanger is used to heat glycerin (cp=0.60 Btu/lbm.°F) from 80°F to 140°F
by hot water (Cp = 1.0 Btu/lbm-°F) that enters the thin-walled 0.5-in-diameter tubes at 175°F and leaves at 120°F. The total
length of the tubes in the heat exchanger is 400 ft. The convection heat transfer coefficient is 4 Btu/h-ft²°F on the glycerin
(shell) side and 70 Btu/h-ft²°F on the water (tube) side.
NOTE: This is a multi-part question. Once an answer is submitted, you will be unable to return to this part.
Determine the rate of heat transfer in the heat exchanger before any fouling occurs.
Correction factor F
1.0
10
0.9
0.8
R=4.0 3.0 2.0.15 1.0 0.8.0.6 0.4 0.2
0.7
0.6
R=
T1-T2
12-11
0.5
12-11
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
(a) One-shell pass and 2, 4, 6, etc. (any multiple of 2), tube passes
P=
T₁-11
The rate of heat transfer in the heat exchanger is
Btu/h.
!
Required information
Air at 25°C (cp=1006 J/kg.K) is to be heated to 58°C by hot oil at 80°C (cp = 2150 J/kg.K) in a cross-flow heat exchanger
with air mixed and oil unmixed. The product of heat transfer surface area and the overall heat transfer coefficient is 750
W/K and the mass flow rate of air is twice that of oil.
NOTE: This is a multi-part question. Once an answer is submitted, you will be unable to return to this part.
Air
Oil
80°C
Determine the effectiveness of the heat exchanger.
In an industrial facility, a counter-flow double-pipe heat exchanger uses superheated steam at a temperature of 155°C to
heat feed water at 30°C. The superheated steam experiences a temperature drop of 70°C as it exits the heat exchanger.
The water to be heated flows through the heat exchanger tube of negligible thickness at a constant rate of 3.47 kg/s. The
convective heat transfer coefficient on the superheated steam and water side is 850 W/m²K and 1250 W/m²K,
respectively. To account for the fouling due to chemical impurities that might be present in the feed water, assume
a fouling factor of 0.00015 m²-K/W for the water side.
The specific heat of water is determined at an average temperature of (30 +70)°C/2 = 50°C and is taken to be
J/kg.K.
Cp=
4181
Water
Steam
What would be the required heat exchanger area in case of parallel-flow arrangement?
The required heat exchanger area in case of parallel-flow arrangement is
1m².
Chapter 6 Solutions
DeGarmo's Materials and Processes in Manufacturing
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Ch. 6 - Prob. 11RQCh. 6 - What are some of the techniques used to reduce the...Ch. 6 - How might other gases, such as nitrogen and...Ch. 6 - What are some of the attractive features of...Ch. 6 - What is plain�carbon steel?Ch. 6 - What is considered a low�carbon steel?...Ch. 6 - What properties account for the high�volume use...Ch. 6 - Why should plain�carbon steels be given first...Ch. 6 - What are some of the common alloy elements added...Ch. 6 - For what different reasons might alloying elements...Ch. 6 - What are some of the alloy elements that tend to...Ch. 6 - While strength and hardness are dependent on the...Ch. 6 - What alloys are particularly effective in...Ch. 6 - What is the basis of the AISI–SAE classification...Ch. 6 - What is the significance of the last two digits in...Ch. 6 - How are letters incorporated into the AISI–SAE...Ch. 6 - What is an H�grade steel, and when should it be...Ch. 6 - Why should the proposed fabrication processes...Ch. 6 - How are the final properties usually obtained in...Ch. 6 - Prob. 30RQCh. 6 - Prob. 31RQCh. 6 - Prob. 32RQCh. 6 - What is the primary attraction of the...Ch. 6 - Prob. 34RQCh. 6 - What are the two phases that are present in...Ch. 6 - What is the transformation that occurs during the...Ch. 6 - Prob. 37RQCh. 6 - Prob. 38RQCh. 6 - Prob. 39RQCh. 6 - Describe the role of steel in the automotive...Ch. 6 - Prob. 41RQCh. 6 - Prob. 42RQCh. 6 - What are some of the compromises associated with...Ch. 6 - What factors might be used to justify the added...Ch. 6 - What are some of the coating materials that have...Ch. 6 - What are soft magnetic materials?Ch. 6 - Prob. 47RQCh. 6 - What are maraging steels, and for what conditions...Ch. 6 - Prob. 49RQCh. 6 - Prob. 50RQCh. 6 - Prob. 51RQCh. 6 - Why should ferritic stainless steels be given...Ch. 6 - Which of the major types of stainless steel is...Ch. 6 - Under what conditions might a martensitic...Ch. 6 - Prob. 55RQCh. 6 - How can an austenitic stainless steel be easily...Ch. 6 - Prob. 57RQCh. 6 - Prob. 58RQCh. 6 - Prob. 59RQCh. 6 - Prob. 60RQCh. 6 - What is a tool steel?Ch. 6 - How does the AISI–SAE designation system for...Ch. 6 - What is the least expensive variety of tool steel?Ch. 6 - Prob. 64RQCh. 6 - What alloying elements are used to produce the...Ch. 6 - What assets can be provided by the...Ch. 6 - Prob. 67RQCh. 6 - Prob. 68RQCh. 6 - Describe the microstructure of gray cast iron.Ch. 6 - Which of the structural units is generally altered...Ch. 6 - What are some of the attractive engineering...Ch. 6 - What are some of the key limitations to the...Ch. 6 - Prob. 73RQCh. 6 - How is malleable cast iron produced?Ch. 6 - What structural feature is responsible for the...Ch. 6 - Prob. 76RQCh. 6 - What is the purpose of inoculation when making...Ch. 6 - What is fading? Why should ductile iron be...Ch. 6 - What requirements of ductile iron manufacture are...Ch. 6 - What are some of the attractive features of...Ch. 6 - Compacted graphite iron has a structure and...Ch. 6 - What are some of the reasons that alloy additions...Ch. 6 - What properties are enhanced in the high�alloy...Ch. 6 - When should cast steel be used instead of a cast...Ch. 6 - In what ways might a cast steel be more difficult...Ch. 6 - Why are standard geometry test bars often cast...Ch. 6 - Prob. 1PCh. 6 - Select from among the common hand tools in the...Ch. 6 - Prob. 3PCh. 6 - Identify a particular product that has been...Ch. 6 - Prob. 5PCh. 6 - Select among the components in the following list,...Ch. 6 - Prob. 7PCh. 6 - Prob. 8PCh. 6 - Prob. 1CSCh. 6 - Prob. 2CSCh. 6 - Surface Treatment—Depending on the material...
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