EBK MANUFACTURING PROCESSES FOR ENGINEE
6th Edition
ISBN: 9780134425115
Author: Schmid
Publisher: YUZU
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Chapter 5, Problem 5.78P
To determine
The minimum weight of cope required to keep the floating up as the molten metal is poured in.
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EX.3//A cylindrical riser must be designed for a sand-casting mold. The casting itself
is a steel rectangular plate with dimensions 7.5 cm x 12.5 cm x 2.0 cm. Previous
observations have indicated that the total solidification time (TTs) for this casting
=1.6 min. The cylinder for the riser will have a diameter-to-height ratio=1.0.
Determine the dimensions of the riser so that its TTS
= 2.0 min.
True centrifugal casting is performed horizontally to make large diameter copper tube sections. The tubes have a length = 2.0 m, outside diameter = 0.4 m, and wall thickness = 30 mm. (a) If the rotational speed of the pipe = 600 rev/min, determine the G-factor on the molten metal. (b) Is the rotational speed sufficient to avoid "rain?" (c) What volume of molten metal must be poured into the mould to make the casting if solidification shrinkage and contraction after solidification are considered? Solidification shrinkage for copper = 3.5%, and solid thermal contraction = 6.5%.
Chapter 5 Solutions
EBK MANUFACTURING PROCESSES FOR ENGINEE
Ch. 5 - Prob. 5.1QCh. 5 - Prob. 5.2QCh. 5 - Prob. 5.3QCh. 5 - Prob. 5.4QCh. 5 - Prob. 5.5QCh. 5 - Prob. 5.6QCh. 5 - Prob. 5.7QCh. 5 - Prob. 5.8QCh. 5 - Prob. 5.9QCh. 5 - Prob. 5.10Q
Ch. 5 - Prob. 5.11QCh. 5 - Prob. 5.12QCh. 5 - Prob. 5.13QCh. 5 - Prob. 5.14QCh. 5 - Prob. 5.15QCh. 5 - Prob. 5.16QCh. 5 - Prob. 5.17QCh. 5 - Prob. 5.18QCh. 5 - Prob. 5.19QCh. 5 - Prob. 5.20QCh. 5 - Prob. 5.21QCh. 5 - Prob. 5.22QCh. 5 - Prob. 5.23QCh. 5 - Prob. 5.24QCh. 5 - Prob. 5.25QCh. 5 - Prob. 5.26QCh. 5 - Prob. 5.27QCh. 5 - Prob. 5.28QCh. 5 - Prob. 5.29QCh. 5 - Prob. 5.30QCh. 5 - Prob. 5.31QCh. 5 - Prob. 5.32QCh. 5 - Prob. 5.33QCh. 5 - Prob. 5.34QCh. 5 - Prob. 5.35QCh. 5 - Prob. 5.36QCh. 5 - Prob. 5.37QCh. 5 - Prob. 5.38QCh. 5 - Prob. 5.39QCh. 5 - Prob. 5.40QCh. 5 - Prob. 5.41QCh. 5 - Prob. 5.42QCh. 5 - Prob. 5.43QCh. 5 - Prob. 5.44QCh. 5 - Prob. 5.45QCh. 5 - Prob. 5.46QCh. 5 - Prob. 5.47QCh. 5 - Prob. 5.48QCh. 5 - Prob. 5.49QCh. 5 - Prob. 5.50QCh. 5 - Prob. 5.51QCh. 5 - Prob. 5.52QCh. 5 - Prob. 5.53QCh. 5 - Prob. 5.54QCh. 5 - Prob. 5.55QCh. 5 - Prob. 5.56QCh. 5 - Prob. 5.57QCh. 5 - Prob. 5.58QCh. 5 - Prob. 5.59QCh. 5 - Prob. 5.60QCh. 5 - Prob. 5.61PCh. 5 - Prob. 5.62PCh. 5 - Prob. 5.63PCh. 5 - Prob. 5.64PCh. 5 - Prob. 5.65PCh. 5 - Prob. 5.66PCh. 5 - Prob. 5.67PCh. 5 - Prob. 5.68PCh. 5 - Prob. 5.69PCh. 5 - Prob. 5.70PCh. 5 - Prob. 5.71PCh. 5 - Prob. 5.72PCh. 5 - Prob. 5.73PCh. 5 - Prob. 5.74PCh. 5 - Prob. 5.75PCh. 5 - Prob. 5.76PCh. 5 - Prob. 5.77PCh. 5 - Prob. 5.78PCh. 5 - Prob. 5.79PCh. 5 - Prob. 5.80PCh. 5 - Prob. 5.81PCh. 5 - Prob. 5.82PCh. 5 - Prob. 5.83PCh. 5 - Prob. 5.84PCh. 5 - Prob. 5.85PCh. 5 - Prob. 5.86PCh. 5 - Prob. 5.87PCh. 5 - Prob. 5.88PCh. 5 - Prob. 5.89PCh. 5 - Prob. 5.90PCh. 5 - Prob. 5.91PCh. 5 - Prob. 5.92PCh. 5 - Prob. 5.93DCh. 5 - Prob. 5.94DCh. 5 - Prob. 5.95DCh. 5 - Prob. 5.96DCh. 5 - Prob. 5.97DCh. 5 - Prob. 5.98DCh. 5 - Prob. 5.99DCh. 5 - Prob. 5.100DCh. 5 - Prob. 5.101DCh. 5 - Prob. 5.102DCh. 5 - Prob. 5.103DCh. 5 - Prob. 5.104DCh. 5 - Prob. 5.105DCh. 5 - Prob. 5.106DCh. 5 - Prob. 5.107DCh. 5 - Prob. 5.108DCh. 5 - Prob. 5.109DCh. 5 - Prob. 5.110DCh. 5 - Prob. 5.111DCh. 5 - Prob. 5.112DCh. 5 - Prob. 5.113DCh. 5 - Prob. 5.114DCh. 5 - Prob. 5.115D
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- I am in a hurry, I need the answer as soon as possible, please help.arrow_forwardParvinbhaiarrow_forwardA riser in the shape of a sphere is to be designed for a sand casting mould at Simon Castings. The casting is a rectangular plate, with length = 400 mm, width = 250 mm, and thickness = 15 mm. If the total solidification time of the casting itself is known to be 7 min, determine the diameter of the riser so that it will take 30% longer for the riser to solidify.arrow_forward
- Manufacturing Processesarrow_forwardWhat is a pattern? What are the consideration necessary while designing pattern in casting?arrow_forwardA riser in the shape of a sphere is to be designed for a sand casting mold. The casting is a rectangular plate, with length = 100 mm, width = 50 mm, and thickness = 10 mm. If the total solidification time of the casting itself is known to be 2.5 min, determine the diameter of the riser so that it will take 20% longer for the riser to solidify. %3D %3!arrow_forward
- Problem 1 Suppose we want to cast a magnesium bar 20x20x45 mm³. We are to use a mid gating (exactly at the parting line) system with two runners and multiple ingates (no bends in runner), a top riser of 1:1.2 (D:H) ratio, and the bar lying down. The pouring cup to be used has a height of 10 mm. What would be the riser dimensions for this casting? Use the JB Caine Method (a, b, c = 0.10, 0.06, 1.08). If the choke area is 20 mm?, how long would the pouring time be?arrow_forwardA flat plate is to be cast in an open mold whose bottom has a square shape that is 200 mm by 200 mm. The mold is 40 mm deep. A total of 106 mm3 of molten aluminum is poured into the mold. Solidification shrinkage is known to be 6.0%. The linear shrinkage due to thermal contraction after solidification is 1.3%. If the availability of molten metal in the mold allows the square shape of the cast plate to maintain its 200 mm by 200 mm dimensions until solidification is completed, determine the final dimensions of the plate.arrow_forward(9,00 Puanlar) 36 - A riser in the shape of a sphere is to be designed for a sand casting mold. The casting is a rectangular plate, with length = 25 cm, width = 15 cm, and thickness = 2,5 cm. If the total solidification time of the casting itself is known to be 4,5 min, determine the diameter of the riser so that it will take 2596 longer for the riser to solidify. Riser volume: V-(nD³/6 (D=diameter) Riser area: A-TD2 Casting volume: V-L-W-t (L-Length, W=width, t=thickness)arrow_forward
- Doarrow_forwardh, is placed on the top of the mold cavity of a closed type sand mould as shown in the figure. If the riser is of constant volume, then the rate of solidification in the riser is the least when the lindrical blind riser with diameter dand height is ratio h: d is Sprue basin Riser Mould cavityarrow_forwardDescribe the die casting process in detail. Use neat sketches for clarity. Differentiate clearly between hot-chamber die casting and cold-chamber die casting processes. What is the difference between true centrifugal and semi-centrifugal casting? Describe the centrifugal casting process in detail. Use neat sketches to elaborate your description.arrow_forward
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Casting Metal: the Basics; Author: Casting the Future;https://www.youtube.com/watch?v=2CIcvB72dmk;License: Standard youtube license