Manufacturing Processes for Engineering Materials (6th Edition)
Manufacturing Processes for Engineering Materials (6th Edition)
6th Edition
ISBN: 9780134290553
Author: Serope Kalpakjian, Steven Schmid
Publisher: PEARSON
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Chapter 4, Problem 4.58P

(a)

To determine

The ratio of the Ra and Rq for sine wave.

(a)

Expert Solution
Check Mark

Answer to Problem 4.58P

The ratio of Ra and Rq for the sine wave is 0.90 .

Explanation of Solution

Formula used:

The formula for the arithmetic mean value of surface roughness is given as,

  Ra=1L0L|y|dx …… (1)

Here, Ra is the arithmetic mean value of the roughness, L is the total measured profile length and n is the number of observations.

The formula for the root mean square value of surface roughness is given as,

  Rq=1L0L| y 2|dx …… (2)

Here, Rq is the root mean square value of surface roughness.

The equation of the sine wave is given as

  y=asin(2πxL) …… (3)

Here, a is the amplitude of the function.

Calculation:

Thearithmetic mean value (Ra) of surface roughness is calculated by substituting the value of equation 3 in equation 1 as,

  Ra=1L0L|y|dxRa=1L0L|asin( 2πx L )|dxRa=2aL0l2sin( 2πxL)dx

Further solving the above equation,

  Ra=2aL[cos( 2πx L )]0l2×L2πRa=[(1)+1]Ra=2aπ …… (4)

The root mean square value (Rq) of surface roughness is calculated by substituting the value of equation 3 in the equation 2 as,

  Rq=1L 0 L | y 2 |dxRq2=1L0L|y2|dxRq2=1L0L|( asin( 2πx L ))2|dxRq2=a2L0Lsin2( 2πxL)dx

Further solving the above equation,

  Rq2=a2L0L12[1cos( 4πx L )]dxRq2=a22L[xsin( 4πx L)×L4π]0LRq2=a22Rq=a2 …… (5)

Take the ratio of equation 4 and equation 5 as,

  RaRq= 2aπa 2 RaRq=22πRaRq=0.90

Conclusion:

Thus, the ratio of Ra and Rq for the sine wave is 0.90 .

(b)

To determine

The ratio of the Ra and Rq for a saw-tooth profile.

(b)

Expert Solution
Check Mark

Answer to Problem 4.58P

The ratio of Ra and the Rq for the saw tooth is 0.86 .

Explanation of Solution

Formula used:

The formula for the arithmetic mean value of surface roughness is given as,

  Ra=1L0L|y|dx …… (6)

Here, Ra is the arithmetic mean value of the roughness, L is the total measured profile length and n is the number of observations.

The formula for the root mean square value of surface roughness is given as,

  Rq=1L0L| y 2|dx …… (7)

Here, Rq is the root mean square value of surface roughness.

The equation of the sine wave is given as

  y=4axL …… (8)

Here, a is the amplitude of the function.

Calculation:

Thearithmetic mean value (Ra) of surface roughness is calculated by substituting the value of equation 8 in equation 6 as,

  Ra=1L0L|y|dxRa=1L0L4axLdxRa=4L0l44axLdx

Further solving the above equation,

  Ra=16aL2[ x 2 2]0l4Ra=a2 …… (9)

The root mean square value (Rq) of surface roughness is calculated by substituting the value of equation 8 in the equation 7 as,

  Rq2=1L0L| y 2|dxRq2=1L0L( 4ax L )2dxRq2=4L0L4( 4ax L )2dx

Solving the above equation as,

  Rq2=64a2L3×13( L 4)3Rq2=a23Rq=a3 …… (10)

Taking the ratio of equation 9 and 10 as,

  RaRq=a2a 3 Rq=32RaRq=0.86

Conclusion:

Thus, the ratio of Ra and the Rq for the saw tooth is 0.86 .

(c)

To determine

The ratio of the Ra and Rq for square wave.

(c)

Expert Solution
Check Mark

Answer to Problem 4.58P

The ratio of Ra and Rq for the square wave is 1 .

Explanation of Solution

Formula used:

The formula for the arithmetic mean value of surface roughness is given as,

  Ra=1L0L|y|dx …… (11)

Here, Ra is the arithmetic mean value of the roughness, L is the total measured profile length and n is the number of observations.

The formula for the root mean square value of surface roughness is given as,

  Rq=1L0L| y 2|dx …… (12)

Here, Rq is the root mean square value of surface roughness.

The equation of the square wave is given as,

  y=a …… (13)

Here, a is the amplitude of the function.

Calculation:

Thearithmetic mean value (Ra) of surface roughness is calculated by substituting the value of equation 13 in equation 11 as,

  Ra=1L0L|y|dxRa=1L0LadxRa=a …… (14)

The root mean square value (Rq) of surface roughness is calculated by substituting the value of equation 13 in the equation 12 as,

  Rq2=1L0L| y 2|dxRq2=1L0L( a)2dxRq2=a2Rq=a …… (15)

Taking the ratio of equation 14 and equation 15 as,

  RaRq=aaRaRq=1

Conclusion:

Thus, the ratio of Ra and Rq for the square wave is 1 .

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