Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 39, Problem 21QLP
To determine
Would machining centres be suitable in just-in-time production? Explain.
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Provide a definition of Lean Manufacturing and explain why it is important for the training as an Industrial Engineer.
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Describe three main roles of a production engineer towards supporting the research and development of tools, processes, machines, and equipment. Carry out your critical analysis on each role and explain how they can be improved.
Chapter 39 Solutions
Manufacturing Engineering & Technology
Ch. 39 - What is a manufacturing cell? Why was it...Ch. 39 - Describe the basic principle of flexible...Ch. 39 - Why is a flexible manufacturing system capable...Ch. 39 - What are the benefits of just-in-time production?...Ch. 39 - Prob. 5RQCh. 39 - What is an expert system?Ch. 39 - What are the advantages of a communications...Ch. 39 - What is MTConnect?Ch. 39 - What is a WLAN? a PAN?Ch. 39 - Describe your understanding of holonic...
Ch. 39 - What is Kanban? Explain.Ch. 39 - What is lean manufacturing?Ch. 39 - What is a push system?Ch. 39 - In the lean manufacturing concept, what is the...Ch. 39 - Prob. 15RQCh. 39 - In what ways have computers had an impact...Ch. 39 - What advantages are there in viewing...Ch. 39 - One restaurant makes sandwiches as they are...Ch. 39 - Discuss the benefits of computer-integrated...Ch. 39 - (a) Why is just-in-time production required in...Ch. 39 - Prob. 21QLPCh. 39 - Give an example of a push system and of a pull...Ch. 39 - What is fuzzy logic? Give three examples where...Ch. 39 - What are the advantages to having level...Ch. 39 - Is there a minimum to the number of machines in...Ch. 39 - Are robots always a component of an FMC? Explain.Ch. 39 - Are there any disadvantages to zero...Ch. 39 - Review Table 36.1 and identify the points that...Ch. 39 - Give examples in manufacturing processes and...Ch. 39 - What types of (a) products and (b) production...Ch. 39 - Describe your opinions concerning the...Ch. 39 - Can a factory ever be completely untended?...Ch. 39 - Assume that you own a manufacturing company andyou...Ch. 39 - How would you describe the benefits of FMS to an...Ch. 39 - Artificial neural networks are particularly useful...Ch. 39 - Prob. 37SDPCh. 39 - Evaluate a process from a lean-production...Ch. 39 - Pull can be achieved by working with one supplier...Ch. 39 - Prob. 40SDP
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- In a factory where there are three shifts: The machine overhead cost is found to be £8.20 / hr, the labour overhead cost is found to be £30.20/hr, and the premises overhead cost is found to be £3.50/hr. Using the principle of overhead costing: If a single component takes 23 minutes to manufacture on the milling machine. What is the cost / part? You should include machine costs, labour costs and premises costs in your answer, but you can neglect material and energy costs. Express your answer in £ rounded up to the nearest penny.arrow_forwardIn a batch-production machining operation, the batch quantity = 65 parts. Part handling time each cycle = 2.5 min, and machining time per part = 3.44 min. It takes 75 min to set up the machine for production. Tool change time = 3.0 min. tool must be changed every 18 parts. Availability of the machine tool = 98%, and the scrap rate = 0. WRITE YOUR ANSWERS HEE Determine: (a) production rate (b) How many hours are required to complete the batch? a) b) ******arrow_forwardAnswer with your own words and correctly. No plagiarism please.arrow_forward
- Mention some reasons why method analysis are needed. How is method analysis linked to productivity improvements?arrow_forwardWhat is the production system? Explain the different types of production systems.arrow_forwardA Company produces mechanical probe to update OWSVS (Offensive-Warfare-Support- Vehicle- Systems). For the process of making a mechanical probe, 10 process steps are needed. It is calculated that the scrap rate and rework rate are 12% and 9%, respectively. The average setup time, average machining (operational) time and the average non- operational time can be expressed as: 2.4 hours, 9.6 minutes, and 9.6 hours, respectively. a) With a batch size of 520 mechanical probes, what must be Manufacturing Lead Time (MLT) in hours? b) With 8 hours per shift and two shifts per day, if the plant works 5 days a week, what is the MLT in weeks? c) If the availability factor can be expressed as 81%, then what must be the value of MLT? (in hours and weeks)arrow_forward
- Explain the issues/challengesinvolved in managing the transition from traditional to lean operations.arrow_forwardBriefly explain the following basic steps in manufacturing processes 1). Marketing 2). Production quality control 3). Sourcing the raw material 4). Design and engineeringarrow_forwardAre drilling and punching the only applications for the point-to-point system shown in Fig. 37.10a? Explain. Fig. 37.10aarrow_forward
- Guide Questions: 1. In your own words, how will you describe a microcontroller? 2. What is the role of a microcontroller in robot programming? 3. In your opinion, can robots think on their own? Explain further.arrow_forwardIt is a machine shop that is equipped with the machines and workers that can undertake a wide range of machining jobs of limited quantity [a Limited production shop (b) mass-production shop (c)electric motor rewinding shop (d) job shoparrow_forward3- Consider the precedence relationship between the activities of an assembly line. Knowing that the cycle time (T) of the assembly line is 10, then: a) Show the activities are assigned to the work station? (Note that you must show which activities are assigned to which stations. Do not give a number of workstations) b) Calculate efficiency and smoothness indices.arrow_forward
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