PRECISION MACHINING TECHNOLOGY PACKAGE
3rd Edition
ISBN: 9780357262788
Author: Hoffman
Publisher: CENGAGE L
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Textbook Question
Chapter 3.4, Problem 14RQ
Saws should be ____________ _____________ when a part is mounted or the machine is serviced.
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6. A part of the structure for a factory automation system is
a beam that spans 30.0 in as shown in Figure P5-6. Loads
are applied at two points, each 8.0 in from a support. The
left load F₁ = 1800 lb remains constantly applied, while
the right load F₂ = 1800 lb is applied and removed fre-
quently as the machine cycles. Evaluate the beam at both
B and C.
A
8 in
F₁ = 1800 lb
14 in
F2 = 1800 lb
8 in
D
RA
B
C
4X2X1/4
Steel
tube
Beam cross section
RD
30. Repeat Problem 28, except using a shaft that is rotating
and transmitting a torque of 150 N⚫m from the left bear-
ing to the middle of the shaft. Also, there is a profile key-
seat at the middle under the load.
28. The shaft shown in Figure P5-28 is supported by bear-
ings at each end, which have bores of 20.0 mm. Design
the shaft to carry the given load if it is steady and the
shaft is stationary. Make the dimension a as large as pos-
sible while keeping the stress safe. Determine the required
d = 20mm
D = ?
R = ?|
5.4 kN d=20mm
Length not
to scale
-a = ?-
+а=
a = ? +
-125 mm-
-250 mm-
FIGURE P5-28 (Problems 28, 29, and 30)
Chapter 3 Solutions
PRECISION MACHINING TECHNOLOGY PACKAGE
Ch. 3.1 - Information such as tolerances and scale can be...Ch. 3.1 - What view of a drawing usually shows the most...Ch. 3.1 - Prob. 3RQCh. 3.1 - The line type used to show edges of an object that...Ch. 3.1 - What line type is used to show edges of an object...Ch. 3.1 - What two line types work together to show sizes on...Ch. 3.1 - Identify the line types labeled in the print...Ch. 3.1 - Define and briefly describe the following...Ch. 3.1 - A dimension listed on an engineering drawing is...Ch. 3.1 - List and briefly describe the three types of...
Ch. 3.1 - Briefly describe the difference between a...Ch. 3.1 - The relationship between sizes of mating parts is...Ch. 3.1 - What does GDT stand for?Ch. 3.1 - A plane used as a reference for dimensions is...Ch. 3.1 - A GDT symbol and the amount of tolerance are shown...Ch. 3.1 - What are the five categories of symbols used in...Ch. 3.1 - What is a feature of size?Ch. 3.1 - Briefly explain the benefit of a position...Ch. 3.2 - Prob. 1RQCh. 3.2 - What is the purpose of layout fluid (dye)?Ch. 3.2 - Prob. 3RQCh. 3.2 - Briefly define a scriber and its use.Ch. 3.2 - What two angles can be laid out with the...Ch. 3.2 - What two tasks can a divider be used to perform?Ch. 3.2 - What safety precautions should be observed when...Ch. 3.2 - What would the divider setting be to scribe a...Ch. 3.2 - What would the divider setting be to scribe an arc...Ch. 3.2 - Prob. 10RQCh. 3.2 - Prob. 11RQCh. 3.2 - Briefly describe the use of a surface gage.Ch. 3.3 - What are three safety rules to observe when using...Ch. 3.3 - List three types of screwdriver tips.Ch. 3.3 - What is the advantage of using slip joint pliers?Ch. 3.3 - What is an advantage of using locking pliers?Ch. 3.3 - What are two uses for a ball peen hammer?Ch. 3.3 - What is the advantage of a soft face hammer?Ch. 3.3 - In what situation would a box-end wrench be chosen...Ch. 3.3 - List two precautions to observe when using...Ch. 3.3 - What is one method of preventing damage to work...Ch. 3.3 - List three safety precautions to be observed when...Ch. 3.3 - In which direction should hacksaw blade teeth...Ch. 3.3 - List two safety precautions that should be...Ch. 3.3 - Will a single-cut or a double-cut file remove...Ch. 3.3 - Will a single-cut or a double-cut file produce a...Ch. 3.3 - ___________ and _________ are two common filing...Ch. 3.3 - What tool is used to clean a file?Ch. 3.3 - What are the two forms of abrasives used in...Ch. 3.4 - Sawing machines can be divided into roughly four...Ch. 3.4 - The vertical band saw is particularly useful, as...Ch. 3.4 - The horizontal band saw is ideal for cutting...Ch. 3.4 - Cutting action on the power hacksaw is very...Ch. 3.4 - List three safety precautions to observe when...Ch. 3.4 - Briefly describe the process to prepare for...Ch. 3.4 - List three safety precautions to observe when...Ch. 3.4 - What type of band saw blade has HSS teeth welded...Ch. 3.4 - How many saw teeth should be engaged in the...Ch. 3.4 - Name the three different types of tooth patterns.Ch. 3.4 - What are the three types of tooth set and why is...Ch. 3.4 - The slot created in a workpiece by the saw blade...Ch. 3.4 - Explain how to use a push stick.Ch. 3.4 - Saws should be ____________ _____________ when a...Ch. 3.4 - Saw guides should be mounted ________ above the...Ch. 3.4 - Why must a band saw blade be annealed after...Ch. 3.4 - Why does a band saw blade need to be ground after...Ch. 3.4 - Clearance between the vertical band saw guides and...Ch. 3.4 - Band saw cutting speeds are given in _________.Ch. 3.5 - What is the main benefit of offhand abrasive...Ch. 3.5 - What type of metals should not be ground on a...Ch. 3.5 - Which wheel is finer, a 60 grit or a 36 grit?Ch. 3.5 - If a grinder runs at 3400 RPM and you have a wheel...Ch. 3.5 - How is a ring test performed?Ch. 3.5 - Why is it necessary to have blotters on both sides...Ch. 3.5 - The maximum distance that a spark breaker and tool...Ch. 3.5 - When should a grinding wheel be dressed?Ch. 3.5 - Where should you stand when using a grinder?Ch. 3.6 - Define drilling.Ch. 3.6 - What factors might determine when a hole must be...Ch. 3.6 - Prob. 3RQCh. 3.6 - Explain the purpose of a counterbore.Ch. 3.6 - What is the purpose of the pilot on a counterbore?Ch. 3.6 - What should be done as a drill nears the...Ch. 3.6 - Define thread as it relates to benchwork.Ch. 3.6 - Explain the major diameter of a thread.Ch. 3.6 - What is the TPI of a -20 thread?Ch. 3.6 - Name two types of tap wrenches.Ch. 3.6 - A 3/8-16 threaded hole needs to be tapped deeper....
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- 12. Compute the estimated actual endurance limit for SAE 4130 WQT 1300 steel bar with a rectangular cross sec- tion of 20.0 mm by 60 mm. It is to be machined and subjected to repeated and reversed bending stress. A reli- ability of 99% is desired.arrow_forward28. The shaft shown in Figure P5-28 is supported by bear- ings at each end, which have bores of 20.0 mm. Design the shaft to carry the given load if it is steady and the shaft is stationary. Make the dimension a as large as pos- sible while keeping the stress safe. Determine the required d = 20mm D = ? R = ?| 5.4 kN d=20mm Length not to scale -a = ?- +а= a = ? + -125 mm- -250 mm- FIGURE P5-28 (Problems 28, 29, and 30)arrow_forward2. A strut in a space frame has a rectangular cross section of 10.0 mm by 30.0 mm. It sees a load that varies from a tensile force of 20.0 kN to a compressive force of 8.0 kN.arrow_forward
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