DeGarmo's Materials and Processes in Manufacturing
12th Edition
ISBN: 9781118987674
Author: J. T. Black, Ronald A. Kohser
Publisher: WILEY
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Textbook Question
Chapter 20, Problem 69RQ
What conditions might be attractive for fabrication by explosive bonding?
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a) A bicycle frame is being designed to carry a pedal force of 800N. Assuming axial loading only, which material will produce the lightest frame out of the two in the table below? Assume a design factor of 1.2
b) If the bicycle frame is being welded together and an internal flaw size of 30mm results, which material will produce the lighter section? (Apply a design factor of 1.2
If the bicycle frame needs to last a minimum 3 x 105 cycles, with an average stress of 150MPa and an alternating stress of 200MPa, use the Soderberg criterion to pick a suitable material from the two alloys listed above. Show all your working.
The client wishes to save weight in their assembly and has suggested using aluminium for the joining block.
Evaluate the suitability of this material from a structural viewpoint, the client has indicated available space is very limited so dimensional changes should be minimal. Advise if aluminium is feasible as an alternative material and justify your answer. Would titanium be a suitable option? The properties of both materials are shown below.
Titanium – E 102.81 GPa: v 0.36: shear 44000 MPa: yield 275.6 MPa: tensile 344.5 MPa
Aluminium – E 68.9 GPa: v 0.33: shear 25864MPa: yield 275 MPa: tensile 310 MPa
Provide a reasonable explanation for the following observation: a welded component made of Al 6061-T6 alloy is routinely found to deform plastically first in the region adjacent to the weld joint despite the fact that the stress is nominally the same everywhere in the component. What solution would you propose to fix this problem, assuming that the weld joint cannot be eliminated from the design?
Chapter 20 Solutions
DeGarmo's Materials and Processes in Manufacturing
Ch. 20 - Why are the fabrication processes applied to...Ch. 20 - How does the fabrication of a shaped product from...Ch. 20 - What are some of the methods used to shape...Ch. 20 - What are some of the ways that plastic sheet,...Ch. 20 - Prob. 5RQCh. 20 - What types of polymers are most commonly blow...Ch. 20 - What are some common blow molded products, in...Ch. 20 - Why do blow molding molds typically contain a...Ch. 20 - Prob. 9RQCh. 20 - Prob. 10RQ
Ch. 20 - Prob. 11RQCh. 20 - Prob. 12RQCh. 20 - Prob. 13RQCh. 20 - Prob. 14RQCh. 20 - Prob. 15RQCh. 20 - What are some of the benefits of a hot runner...Ch. 20 - Why is the cycle time for the injection molding of...Ch. 20 - Prob. 18RQCh. 20 - Prob. 19RQCh. 20 - What are some of the ways by which a polymer...Ch. 20 - Prob. 21RQCh. 20 - How can the extrusion process be used to produce...Ch. 20 - Prob. 23RQCh. 20 - Prob. 24RQCh. 20 - Prob. 25RQCh. 20 - What is the difference between open-cell and...Ch. 20 - Prob. 27RQCh. 20 - What types of products are produced by...Ch. 20 - Prob. 29RQCh. 20 - What are some of the general properties of...Ch. 20 - What are some of the attractive features of laser...Ch. 20 - What property of plastics is responsible for...Ch. 20 - Prob. 33RQCh. 20 - Prob. 34RQCh. 20 - Prob. 35RQCh. 20 - Prob. 36RQCh. 20 - Prob. 37RQCh. 20 - Prob. 38RQCh. 20 - Why might threaded inserts be preferred over other...Ch. 20 - What are some of the ways in which metal inserts...Ch. 20 - Prob. 41RQCh. 20 - Why does locating a parting line on a sharp corner...Ch. 20 - Prob. 43RQCh. 20 - Prob. 44RQCh. 20 - Prob. 45RQCh. 20 - What property changes occur during vulcanization?Ch. 20 - Prob. 47RQCh. 20 - Prob. 48RQCh. 20 - How are glass fibers produced?Ch. 20 - Prob. 50RQCh. 20 - Prob. 51RQCh. 20 - What are glass-ceramics? How are they produced?Ch. 20 - Prob. 53RQCh. 20 - Describe the differences between the injection...Ch. 20 - Prob. 55RQCh. 20 - What is the difference between slip casting and...Ch. 20 - Prob. 57RQCh. 20 - Prob. 58RQCh. 20 - How does cementation differ from sintering?Ch. 20 - What are the benefits and limitations of machining...Ch. 20 - Prob. 61RQCh. 20 - Why are joining operations usually avoided when...Ch. 20 - Prob. 63RQCh. 20 - Discuss some of the design guidelines that relate...Ch. 20 - Prob. 65RQCh. 20 - Why are the processes used to fabricate...Ch. 20 - How are metals and ceramics combined in the...Ch. 20 - What are some of the processes that can be used to...Ch. 20 - What conditions might be attractive for...Ch. 20 - Prob. 70RQCh. 20 - Prob. 71RQCh. 20 - Prob. 72RQCh. 20 - Prob. 73RQCh. 20 - What are some of the ways that liquefied matrix...Ch. 20 - Prob. 75RQCh. 20 - Prob. 76RQCh. 20 - Prob. 77RQCh. 20 - In what way is pultrusion similar to wire drawing?Ch. 20 - Prob. 79RQCh. 20 - What are some typical products that are made by...Ch. 20 - Prob. 81RQCh. 20 - Prob. 82RQCh. 20 - Prob. 83RQCh. 20 - Prob. 84RQCh. 20 - Prob. 85RQCh. 20 - Prob. 86RQCh. 20 - What is the difference between reaction injection...Ch. 20 - Prob. 88RQCh. 20 - Prob. 89RQCh. 20 - What is a common property objective in...Ch. 20 - Prob. 91RQCh. 20 - Prob. 92RQCh. 20 - Prob. 93RQCh. 20 - What is the major concern when considering the...Ch. 20 - Prob. 95RQCh. 20 - Prob. 1PCh. 20 - Figure 20.A depicts the handles of two large...Ch. 20 - Tires are the dominant product of the rubber...Ch. 20 - Prob. 4PCh. 20 - Prob. 6PCh. 20 - Prob. 8PCh. 20 - Prob. 1CSCh. 20 - For plastic (high-density polyethylene)...Ch. 20 - What might be the pros and cons of weldable...Ch. 20 - Prob. 5CSCh. 20 - Prob. 6CSCh. 20 - Prob. 7CSCh. 20 - Crashworthiness is an important safety...Ch. 20 - Prob. 9CSCh. 20 - Prob. 10CSCh. 20 - Prob. 11CS
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