EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 9780100793439
Author: KALPAKJIAN
Publisher: YUZU
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Chapter 17, Problem 49SDP
Explain why powder metal parts are commonly used for machine elements requiring good frictional and wear characteristics and for mass-produced parts.
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Chapter 17 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 17 - Describe briefly the production steps involved in...Ch. 17 - Name the various methods of powder production and...Ch. 17 - Explain why metal powders may be blended.Ch. 17 - Describe the methods used in metal powder...Ch. 17 - What is isostatic pressing? How is it different...Ch. 17 - What hazards are involved in PM processing?...Ch. 17 - Describe what occurs to metal powders during...Ch. 17 - Prob. 8RQCh. 17 - Why might secondary and finishing operations be...Ch. 17 - Prob. 10RQ
Ch. 17 - Prob. 11RQCh. 17 - Prob. 12RQCh. 17 - Prob. 13RQCh. 17 - What is screening of metal powders? Why is it...Ch. 17 - Why are protective atmospheres necessary in...Ch. 17 - Why is there density variation in the compacting...Ch. 17 - What is the magnitude of the stresses and forces...Ch. 17 - List the similarities and differences of forging...Ch. 17 - Give some reasons that powder-injection molding is...Ch. 17 - How does the equipment used for powder compaction...Ch. 17 - Explain why the mechanical and physical properties...Ch. 17 - What are the effects of the different shapes and...Ch. 17 - Describe the relative advantages and limitations...Ch. 17 - How different, if any, are the requirements for...Ch. 17 - The powder metallurgy process can be competitive...Ch. 17 - What are the reasons for the shapes of the shown...Ch. 17 - Should green compacts be brought up to the...Ch. 17 - Because they undergo special processing, metal...Ch. 17 - In Fig. 17.12, it can be seen that the pressure is...Ch. 17 - Why do the compacting pressure and the sintering...Ch. 17 - What will be stronger: a blend of stainless steel...Ch. 17 - Name the various methods of powder production and...Ch. 17 - Estimate the maximum tonnage required to compact a...Ch. 17 - Refer to Fig. 17.11a. What should be the volume of...Ch. 17 - Determine the shape factors for (a) a cylinder...Ch. 17 - Estimate the number of particles in a 500-g sample...Ch. 17 - Prob. 37QTPCh. 17 - A coarse copper powder is compacted in a...Ch. 17 - A gear is to be manufactured from iron powders. It...Ch. 17 - What volume of powder is needed to make the gear...Ch. 17 - The axisymmetric part shown in Fig. P17.41 is to...Ch. 17 - Prepare an illustration similar to Fig. 13.1,...Ch. 17 - Prob. 44SDPCh. 17 - Compare the design considerations for PM products...Ch. 17 - Prob. 46SDPCh. 17 - Prob. 47SDPCh. 17 - Using the Internet, locate suppliers of metal...Ch. 17 - Explain why powder metal parts are commonly used...Ch. 17 - Prob. 50SDPCh. 17 - Describe how the information given in Fig. 17.15...Ch. 17 - It was stated that, in the process shown in Fig....Ch. 17 - Prob. 53SDPCh. 17 - The axisymmetric parts shown in Fig. P17.54 are to...Ch. 17 - Assume you are working in technical sales. What...
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- QUESTION 1 (a) Powder Metallurgy (PM) has become competitive with processes such as casting, forging and machining, particularly for complex parts made of high strength and hard alloys. Compare the design considerations for products made of powder metallurgy, casting and forging process. Evaluate your observation. (b) Products made of sheet metals can be easily found around us. Identify some of the products in your automobile which are made from sheet metal, and discuss the process or combination of processes required to produce such products.arrow_forwardQUESTION 1 (a) Powder Metallurgy (PM) enables the processing of materials with very high melting points, including refractory metals such as tungsten, molybdenum and tantalum. Such metals are very difficult to produce by melting and casting and are often very brittle in the cast state. As a manufacturing engineer, state and explain at least SIX (6) limitations of powder metallurgy that is not applicable in particular engineering industries. In a case where you were assigned to use powder metallurgy in metal forming, justify at least THREE (3) PM requirements. (b) A coil of sheet metal is placed in a furnace and annealed in order to improve its ductility. Nonetheless, it is found that the sheet metal has a lower limiting drawing (LDR) than it had before the annealing process. Describe the meaning of LDR and explain the reasons for this behaviour by referring to the microstructure and materials' properties point of view for different types of materials. In addition, discuss the process…arrow_forwardThere are two common manufacturing processes that create long metal parts with a constant cross-section. With the aid of diagrams, explain these two processes and identify the similarities and differences between them.arrow_forward
- Please provide Handwritten answerarrow_forward1) What types of products are made using a spider-mandrel die? Why can lubricants not be used in spider-mandrel extrusion? 2) Make a survey of various sports equipment and identify the components made of composite materials. Explain the reason for and the advantages of using composites in these specific applications.arrow_forwardLenora Manufacturing company is planning to market enamel cups. After conducting extensive market surveys, the research department provides the following estimates: a monthly demand of 200 cups at a price of $16 per cup and a monthly demand of 300 cups at a price of $14 per cup. The financial department estimates that monthly fixed costs will be $1,400 and variable costs (cost per unit) will be $4. (a) Assume that the relationship between price p and demand x is linear. Use the research department's estimates to determine the Lenora's price-demand function, p(x). (b) What would be the price per cup for an order of 260 units? (c) Find the revenue function, R(x). (d) Find the maximum revenue that the company can realize, stating the number of books that must be sold to obtain this highest revenue. (e) Assume that the cost function is linear. Use the financial department's estimates to find the cost function,C(x). (f) Find the profit function, P(x). (g) Determine, algebraically, the…arrow_forward
- • In a sheet metal forming press the shape to be formed is hemispherical cup of radius 15 cm in 2mm thick mild steel sheet. The force required to deform sheet is 8 kN. The forming hammer should approach job from a distance of 30 cm. The production rate required is 240 components/hr. Calculate and suggest the following specifications of the various hydraulic components used: a) Hydraulic cylinder (bore & length) b) Pump pressure and flow rate c) Electric motor HP considering 75% pump efficiency d) Reservoir size e) Size of pump inlet and discharge tubingarrow_forwardA bearing of simple geometry is to be pressed out of bronze powders, using a compacting pressure of 240 MPa. Outside diameter of the bearing 45mm, inside diameter 20 mm, and length 18 mm. What is the required press tonnage to perform this operation? Whole number answer.arrow_forwardWould you suggest conducting Rockwell-Type hardness tests on ceramic or materials? Why or why not? polymericarrow_forward
- Describe the significance of the structures or machine components made of two materials with different coefficients of thermal expansion and identify at least THREE (3) examples of products where these arrangements are beneficial.arrow_forward(a) Why is rapid prototyping important in the development of a new product in aerospace industry? (b) Describe what is clearance and its effect in metal forming process. State TWO (2) examples of the processes.arrow_forwardA 10 mm thick plate is rolled to 7 mm thick in a rolling mill using 1000 mm diameter rigid rolls. The neutral point is located at an angle of 0.3 times the bite angle from the exit. What will be the thickness of the plate at the neutral point.arrow_forward
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How to make metal stronger by heat treating, alloying and strain hardening; Author: Billy Wu;https://www.youtube.com/watch?v=7lM-Y4XndsE;License: Standard Youtube License