To decide : What actions to be taken immediately, in case 1,000 finished lamps are required in week 5 and 1,500 finished lamps are required in week 6, given the “parts explosion”, the inventory on hand of finished lamps and parts and lead times as shown below.

Question

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Answer 1

Question

Chapter 15, Problem 7P

a)

Summary Introduction

To decide: What actions to be taken immediately, in case 1,000 finished lamps are required in week 5 and 1,500 finished lamps are required in week 6, given the “parts explosion”, the inventory on hand of finished lamps and parts and lead times as shown below.

b)

Summary Introduction

To calculate the total assembly time required, given that it takes 15 minutes to assemble the parts into the frame and 5 minutes to assemble the shade and frame into a finished lamp.

c)

Summary Introduction

To find out the changes in the material plan, if the lead time of assembly of lamps is extended from one week to two weeks.

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Table B shows a partially completed MPS record for ball Develop the MPS for ball Four customer orders arrived in the following sequences (Table B). Table A Order Quantity Week desired 1 500 4 2 400 5 3 300 1 4 300 7 Assume that you must commit to the orders in the sequence of arrival and cannot change the desired shipping dates or your MPS. Which orders should you accept? Table B Item: Ball bearings Quantity on hand: 400 Order policy: 500 units Lead time: 1 week Week 1 2 3 4 5 6 7 8 9 10 Forecast 550 300 400 450 300 350 200 300 450 400 Customer order booked 300 350 250 250 200 150 100 100 100 100 Projected on-hand inventory MPS quantity 500 MPS start Available to promise (ATP)

Product Z is made from three units of A, two of B, and four of C. A, in turn, is made of one unit of C and five of D. A customer order was received for 200 units of Z in Week 8. (Hint: You will need to use "low-level coding", i.e., pull each item to the lowest level it appears on the BOM.) Item Lot Size On Hand Lead Time Z LFL 30 3 A LFL 40 1 B LFL 100 4 C 1000 50 3 D 500 2000 3 a. Show the Bill of Materials b. Develop MRP schedules showing gross/net requirements and planned order releases/receipts for each item.

Heather Adams, production manager for a Colorado exercise equipment manufacturer, needs to schedule an order for 50 UltimaSteppers, which are to be shipped in week 8. Subscripts indicate quantity required for each parent. Assume lot-for-lot ordering. b. Choose correct time phased-structures c. Develop a net material requirements plan for F (enter your responses as whole numbers).

Answer 2

Question

Chapter 15, Problem 7P

a)

Summary Introduction

To decide: What actions to be taken immediately, in case 1,000 finished lamps are required in week 5 and 1,500 finished lamps are required in week 6, given the “parts explosion”, the inventory on hand of finished lamps and parts and lead times as shown below.

b)

Summary Introduction

To calculate the total assembly time required, given that it takes 15 minutes to assemble the parts into the frame and 5 minutes to assemble the shade and frame into a finished lamp.

c)

Summary Introduction

To find out the changes in the material plan, if the lead time of assembly of lamps is extended from one week to two weeks.

Expert Solution & Answer

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Answer 3

Question

Chapter 15, Problem 7P

a)

Summary Introduction

To decide: What actions to be taken immediately, in case 1,000 finished lamps are required in week 5 and 1,500 finished lamps are required in week 6, given the “parts explosion”, the inventory on hand of finished lamps and parts and lead times as shown below.

b)

Summary Introduction

To calculate the total assembly time required, given that it takes 15 minutes to assemble the parts into the frame and 5 minutes to assemble the shade and frame into a finished lamp.

c)

Summary Introduction

To find out the changes in the material plan, if the lead time of assembly of lamps is extended from one week to two weeks.

Expert Solution & Answer

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Answer 4

Question

Chapter 15, Problem 7P

a)

Summary Introduction

To decide: What actions to be taken immediately, in case 1,000 finished lamps are required in week 5 and 1,500 finished lamps are required in week 6, given the “parts explosion”, the inventory on hand of finished lamps and parts and lead times as shown below.

b)

Summary Introduction

To calculate the total assembly time required, given that it takes 15 minutes to assemble the parts into the frame and 5 minutes to assemble the shade and frame into a finished lamp.

c)

Summary Introduction

To find out the changes in the material plan, if the lead time of assembly of lamps is extended from one week to two weeks.

Expert Solution & Answer

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Answer 5

Chapter 15, Problem 7P

a)

Summary Introduction

To decide: What actions to be taken immediately, in case 1,000 finished lamps are required in week 5 and 1,500 finished lamps are required in week 6, given the “parts explosion”, the inventory on hand of finished lamps and parts and lead times as shown below.

b)

Summary Introduction

To calculate the total assembly time required, given that it takes 15 minutes to assemble the parts into the frame and 5 minutes to assemble the shade and frame into a finished lamp.

c)

Summary Introduction

To find out the changes in the material plan, if the lead time of assembly of lamps is extended from one week to two weeks.

Answer 6

Chapter 15, Problem 7P

a)

Summary Introduction

To decide: What actions to be taken immediately, in case 1,000 finished lamps are required in week 5 and 1,500 finished lamps are required in week 6, given the “parts explosion”, the inventory on hand of finished lamps and parts and lead times as shown below.

Answer 7

Chapter 15, Problem 7P

a)

Summary Introduction

To decide: What actions to be taken immediately, in case 1,000 finished lamps are required in week 5 and 1,500 finished lamps are required in week 6, given the “parts explosion”, the inventory on hand of finished lamps and parts and lead times as shown below.

Answer 8

b)

Summary Introduction

To calculate the total assembly time required, given that it takes 15 minutes to assemble the parts into the frame and 5 minutes to assemble the shade and frame into a finished lamp.

Answer 9

b)

Summary Introduction

To calculate the total assembly time required, given that it takes 15 minutes to assemble the parts into the frame and 5 minutes to assemble the shade and frame into a finished lamp.

Answer 10

c)

Summary Introduction

To find out the changes in the material plan, if the lead time of assembly of lamps is extended from one week to two weeks.

Answer 11

c)

Summary Introduction

To find out the changes in the material plan, if the lead time of assembly of lamps is extended from one week to two weeks.

Answer 12

Expert Solution & Answer

Answer 13

Expert Solution & Answer

Answer 14

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Answer 15

Ch. 15.7 - Prob. 1OL Ch. 15 - Prob. 1DQ Ch. 15 - Prob. 2DQ Ch. 15 - With regard to inventory management, discuss the...Ch. 15 - Prob. 4DQ Ch. 15 - How much safety stock should be carried in a MRP...Ch. 15 - Prob. 6DQ Ch. 15 - Prob. 7DQ Ch. 15 - Prob. 8DQ Ch. 15 - Prob. 9DQ

To decide : What actions to be taken immediately, in case 1,000 finished lamps are required in week 5 and 1,500 finished lamps are required in week 6, given the “parts explosion”, the inventory on hand of finished lamps and parts and lead times as shown below.

Solution Summary: The author explains how the bill of materials for lamps and frame assemblies is calculated based on the inventory on hand, lead times, and the requirements of delivery.

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To decide: What actions to be taken immediately, in case 1,000 finished lamps are required in week 5 and 1,500 finished lamps are required in week 6, given the “parts explosion”, the inventory on hand of finished lamps and parts and lead times as shown below.

To calculate the total assembly time required, given that it takes 15 minutes to assemble the parts into the frame and 5 minutes to assemble the shade and frame into a finished lamp.

To find out the changes in the material plan, if the lead time of assembly of lamps is extended from one week to two weeks.

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Chapter 15 Solutions