Practical Operations Management
2nd Edition
ISBN: 9781939297136
Author: Simpson
Publisher: HERCHER PUBLISHING,INCORPORATED
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Question
Chapter 12, Problem 23P
Summary Introduction
Interpretation:
Ways in which kanban cards are used to address the complaints.
Concept Introduction: Kanban system: Kanban card is an indicator used by various departments of a firm or a company to inform about the shortage of components being faced. It is a card that is used when raw material or any item is completely finished. The consumption team uses its kanban card only when its item is almost completely used up and the kanban card is used to give a signal to the production team for procurement of raw material and processing of it.
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In which ways, if any, are the following systems analogous to kanban: returning empty bottles to the supermarket and picking up filled ones; running a hot dog stand at lunchtime; withdrawing money from a checking account; raking leaves into bags?
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A Kanban is a Japanese term for a production supervisor who is responsible for controlling the flow of production in many just-in-time sys
Chapter 12 Solutions
Practical Operations Management
Ch. 12 - Prob. 1DQCh. 12 - Prob. 2DQCh. 12 - Prob. 3DQCh. 12 - Prob. 4DQCh. 12 - Prob. 5DQCh. 12 - Prob. 6DQCh. 12 - Prob. 1PCh. 12 - Prob. 2PCh. 12 - Prob. 3PCh. 12 - Prob. 4P
Ch. 12 - Prob. 5PCh. 12 - Prob. 6PCh. 12 - Prob. 7PCh. 12 - Prob. 8PCh. 12 - Prob. 9PCh. 12 - Prob. 10PCh. 12 - Prob. 11PCh. 12 - Prob. 12PCh. 12 - Prob. 13PCh. 12 - Prob. 14PCh. 12 - Prob. 15PCh. 12 - Prob. 16PCh. 12 - Prob. 17PCh. 12 - Prob. 18PCh. 12 - Prob. 19PCh. 12 - Prob. 20PCh. 12 - Prob. 21PCh. 12 - Prob. 22PCh. 12 - Prob. 23PCh. 12 - Prob. 24PCh. 12 - Prob. 25PCh. 12 - Prob. 26PCh. 12 - Prob. 27PCh. 12 - Prob. 1.1QCh. 12 - Prob. 1.2QCh. 12 - Prob. 1.3QCh. 12 - Prob. 1.4QCh. 12 - Prob. 2.1QCh. 12 - Prob. 2.2QCh. 12 - Prob. 2.3QCh. 12 - Prob. 3.1QCh. 12 - Prob. 3.2QCh. 12 - Prob. 3.3Q
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- In which ways, if any, are the following systems analogous to kanban: returning empty bottles to the supermarket and picking up filled ones; running a hot dog stand at lunch- time; withdrawing money from a checking account; raking leaves into bags?arrow_forwardCreate a diagram that describes how Kanban systems workarrow_forwardAn assembly station is asked to process 100 circuit boards per hour. It takes 20 minutes to receive the necessary components from the previous work station. Completed circuit boards ae placed in a rack that will hold 10 boards. The rack must be full before it is sent on to the next work station. If the factory uses a safety factor of 10%, how many kanbans are needed for the circuit board assembly process?arrow_forward
- Krupp Refrigeration, Inc., is trying to reduce inventory and wants you to install a kanban system for compressors on one of itsassembly lines. Determine the size of the kanban and the number of kanbans (containers) needed.Setup cost = $10Annual holding cost per compressor = $100Daily production = 200 compressorsAnnual usage = 25,000 (50 weeks * 5 days each * daily usage of 100 compressors)Lead time = 3 daysSafety stock = 1 2 day’s production of compressorsarrow_forwardThe periodic inspection and repair of equipment designed to keep the equipment reliable, thus eliminating unplanned downtime due to malfunctions is called _____.arrow_forwardHartley Electronics, Inc., in Nashville, produces short runs of custom airwave scanners for the defense industry. You have been asked by the owner, Janet Hartley, to reduce inventory by introducing a kanban system. After several hours of analysis, you develop the following data for s connectors used in one work cell. How many kanbans do you need for this connector? Number of kanbans = kanbans (round your response to the nearest whole number). Daily demand Lead time Safety stock Kanban size 1,000 connectors 2 days 0.50 day 500 connectorsarrow_forward
- A production system uses kanban cards to control production and movement of parts and uses 30 pieces of a certain part. Standard containers hold 15 parts. The waiting time for parts containers is about 42 minutes. Management has assigned a safety factor of .20 to this work centre. How many containers should be used to support this operation?arrow_forwardA JIT system uses kanban cards to authorize movement of incoming parts. In one portion of the system, a work center uses an average of 98 parts per hour while running. The manager has assigned an inefficiency factor of .28 to the center. Standard containers are designed to hold 6 dozen parts each. The cycle time for parts containers is about 105 minutes.arrow_forwardsniparrow_forward
- Gestalt, Inc. uses a kanban system in its automobile production facility in Germany. This facility operates 8 hours per day to produce the Jitterbug, a replacement for the obsolete but immensely popular Jitney Beete. Suppose that a certain part requires 150 seconds of processing at machine cell 338 and an average container of parts averages 1.6 hours of waiting time there. Management has allowed a 10 percent buffer for unexpected occurrences. Each container holds 30 parts and 5 containers are authorized. How much daily demand can be satisfied with this system? (Hint: Recall that p is the average processing time per container, not per individual part) The average processing time per container of parts, p, is 0.156 day. (Enter your response rounded to three decimal places) The average waiting time per container of parts, w, is day. (Enter your response rounded to two decimal places)arrow_forwardGestalt, Inc. uses a kanban system in its automobile production facility in Germany. This facility operates 8 hours per day to produce the Jitterbug, a replacement for the obsolete but immensely popular Jitney Beetle. Suppose that a certain part requires 150 seconds of processing at machine cell 33B and an average container of parts averages 1.6 hours of waiting time there. Management has allowed a 10 percent buffer for unexpected occurrences. Each container holds 30 parts, and 8 containers are authorized. How much daily demand can be satisfied with this system? (Hint: Recall that p is the average processing time per container, not per individual part.) day. (Enter your The average processing time per container of parts, p, is response rounded to three decimal places.)arrow_forwardIf the kanban system is being employed, when will it be implemented?arrow_forward
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