EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 9780100793439
Author: KALPAKJIAN
Publisher: YUZU
expand_more
expand_more
format_list_bulleted
Concept explainers
Videos
Textbook Question
Chapter 10, Problem 13RQ
Why is it important to remove dross or slag during the pouring of molten metal into the mold? What methods are used to remove them?
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solution
Students have asked these similar questions
How do i solve this problem?
Q4/ A compressor is driven motor by mean of a flat belt of thickness 10 mm and a width of
250 mm. The motor pulley is 300 mm diameter and run at 900 rpm and the compressor
pulley is 1500 mm diameter. The shaft center distance is 1.5 m. The angle of contact of
the smaller pulley is 220° and on the larger pulley is 270°. The coefficient of friction
between the belt and the small pulley is 0.3, and between the belt and the large pulley is
0.25. The maximum allowable belt stress is 2 MPa and the belt density is 970 kg/m³.
(a) What is the power capacity of the drive and (b) If the small pulley replaced by
V-grooved pulley of diameter 300 mm, grooved angle of 34° and the coefficient of
friction between belt and grooved pulley is 0.35. What will be the power capacity in this
case, assuming that the diameter of the large pulley remain the same of 1500 mm.
You are tasked with designing a power drive system to transmit power between a motor and a conveyor belt in a manufacturing facility as illustrated in figure.
The design must ensure efficient power transmission, reliability, and safety. Given the following specifications and constraints, design drive system for this application:
Specifications:
Motor Power: The electric motor provides 10 kW of power at 1,500 RPM.
Output Speed: The output shaft should rotate at 150 rpm.
Design Decisions:
Transmission ratio: Determine the necessary drive ratio for the system.
Shaft Diameter: Design the shafts for both the motor and the conveyor end.
Material Selection: Choose appropriate materials for the gears, shafts.
Bearings: Select suitable rolling element bearings.
Constraints:
Space Limitation:
The available space for the gear drive system is limited to a 1-meter-long section.
Attribute 4 of CEP
Depth of knowledge required
Fundamentals-based, first principles analytical approach…
Chapter 10 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 10 - Explain why casting is an important manufacturing...Ch. 10 - Why do most metals shrink when they are cast?Ch. 10 - What are the differences between the...Ch. 10 - What are dendrites? Why are they called so?Ch. 10 - Describe the difference between short and long...Ch. 10 - What is superheat? Is it important? What are the...Ch. 10 - Define shrinkage and porosity. How can you tell...Ch. 10 - What is the function of chills? What are they made...Ch. 10 - Why is the Reynolds number important in casting?Ch. 10 - What is a sprue? What shape should a sprue have if...
Ch. 10 - How is fluidity defined? Why is it important?Ch. 10 - Explain the reasons for hot tearing in castings.Ch. 10 - Why is it important to remove dross or slag during...Ch. 10 - Why is Bernoullis equation important in casting?Ch. 10 - Describe thixocasting and rheocasting.Ch. 10 - What is Chvorinovs Rule?Ch. 10 - How is a blister related to a scab?Ch. 10 - Is there porosity in a chocolate bar? In an ice...Ch. 10 - Describe the stages involved in the contraction of...Ch. 10 - Explain the effects of mold materials on fluid...Ch. 10 - It is known that pouring metal at a high rate into...Ch. 10 - Describe the events depicted in Fig. 10.5.Ch. 10 - Would you be concerned about the fact that...Ch. 10 - Review Fig. 10.8 and make a summary, explaining...Ch. 10 - Make a sketch of volume vs. temperature for a...Ch. 10 - What practical demonstrations can you suggest to...Ch. 10 - Explain why a casting may have to be subjected to...Ch. 10 - List and explain the reasons why porosity can...Ch. 10 - Why does porosity have detrimental effects on the...Ch. 10 - A spoked handwheel is to be cast in gray iron. In...Ch. 10 - Which of the following considerations are...Ch. 10 - Explain why the constant C in Eq. (10.7) depends...Ch. 10 - Are external chills as effective as internal...Ch. 10 - Explain why, as shown in Table 10.1, gray cast...Ch. 10 - Referring to Fig. 10.11, explain why internal...Ch. 10 - Note the shape of the two risers shown in Fig....Ch. 10 - Is there any difference in the tendency for...Ch. 10 - What is the influence of the cross-sectional area...Ch. 10 - It has long been observed that (a) low pouring...Ch. 10 - In casting metal alloys, what would you expect to...Ch. 10 - If you inspect a typical cube of ice, you are...Ch. 10 - How can you tell whether cavities in a casting are...Ch. 10 - Describe the drawbacks to having a riser that is...Ch. 10 - Reproduce Fig. 10.2 for a casting that is...Ch. 10 - List the process variables that affect the...Ch. 10 - Assume that you have a method of measuring...Ch. 10 - A round casting is 0.2 m (7.9 in.) in diameter and...Ch. 10 - A cylinder with a diameter of 2.0 in. and a height...Ch. 10 - The constant C in Chvorinovs rule is given as 2.5...Ch. 10 - Pure copper is poured into a sand mold. The metal...Ch. 10 - For the sprue described in Problem 10.58, what...Ch. 10 - When designing patterns for casting, pattern...Ch. 10 - Can you devise fluidity tests other than that...Ch. 10 - Figure P10.55 indicates various defects and...Ch. 10 - The fluidity test shown in Fig. 10.9 illustrates...Ch. 10 - Utilizing the equipment and materials available in...Ch. 10 - One method of relieving stress concentrations in a...Ch. 10 - Describe the effects on mold design, including the...Ch. 10 - Small amounts of slag often persist after skimming...Ch. 10 - Design an experiment to measure the constants C...
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- - | العنوان In non-continuous dieless drawing process for copper tube as shown in Fig. (1), take the following data: Do-20mm, to=3mm, D=12mm, ti/to=0.6 and v.-15mm/s. Calculate: (1) area reduction RA, (2) drawing velocity v. Knowing that: ti: final thickness V. Fig. (1) ofthrearrow_forwardA direct extrusion operation produces the cross section shown in Fig. (2) from an aluminum billet whose diameter 160 mm and length - 700 mm. Determine the length of the extruded section at the end of the operation if the die angle -14° 60 X Fig. (2) Note: all dimensions in mm.arrow_forwardFor hot rolling processes, show that the average strain rate can be given as: = (1+5)√RdIn(+1)arrow_forward
- : +0 usão العنوان on to A vertical true centrifugal casting process is used to produce bushings that are 250 mm long and 200 mm in outside diameter. If the rotational speed during solidification is 500 rev/min, determine the inside radii at the top and bottom of the bushing if R-2R. Take: -9.81 mis ۲/۱ ostrararrow_forward: +0 العنوان use only In conventional drawing of a stainless steel wire, the original diameter D.-3mm, the area reduction at each die stand r-40%, and the proposed final diameter D.-0.5mm, how many die stands are required to complete this process. онarrow_forwardIn non-continuous dieless drawing process for copper tube as shown in Fig. (1), take the following data: Do-20mm, to=3mm, D=12mm, ti/to=0.6 and vo-15mm/s. Calculate: (1) area reduction RA, (2) drawing velocity v. Knowing that: t₁: final thickness D₁ V. Fig. (1) Darrow_forward
- A vertical true centrifugal casting process is used to produce bushings that are 250 mm long and 200 mm in outside diameter. If the rotational speed during solidification is 500 rev/min, determine the inside radii at the top and bottom of the bushing if R-2Rb. Take: 8-9.81 m/sarrow_forwardIn conventional drawing of a stainless steel wire, the original diameter D.-3mm, the area reduction at each die stand r-40%, and the proposed final diameter D₁-0.5mm, how many die stands are required to complete this process.arrow_forwardA vertical true centrifugal casting process is used to produce bushings that are 250 mm long and 200 mm in outside diameter. If the rotational speed during solidification is 500 rev/min, determine the inside radii at the top and bottom of the bushing if R-2Rb. Take: 8-9.81 m/sarrow_forward
- In non-continuous dieless drawing process for copper tube as shown in Fig. (1), take the following data: Do-20mm, to=3mm, D=12mm, ti/to=0.6 and vo-15mm/s. Calculate: (1) area reduction RA, (2) drawing velocity v. Knowing that: t₁: final thickness D₁ V. Fig. (1) Darrow_forward-6- 8 من 8 Mechanical vibration HW-prob-1 lecture 8 By: Lecturer Mohammed O. attea The 8-lb body is released from rest a distance xo to the right of the equilibrium position. Determine the displacement x as a function of time t, where t = 0 is the time of release. c=2.5 lb-sec/ft wwwww k-3 lb/in. 8 lb Prob. -2 Find the value of (c) if the system is critically damping. Prob-3 Find Meq and Ceq at point B, Drive eq. of motion for the system below. Ш H -7~ + 目 T T & T тт +arrow_forwardQ For the following plan of building foundation, Determine immediate settlement at points (A) and (B) knowing that: E,-25MPa, u=0.3, Depth of foundation (D) =1m, Depth of layer below base level of foundation (H)=10m. 3m 2m 100kPa A 2m 150kPa 5m 200kPa Barrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University Press
Mechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSON
Thermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEY
Mechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage Learning
Engineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY
Elements Of Electromagnetics
Mechanical Engineering
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Oxford University Press
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:9780134319650
Author:Russell C. Hibbeler
Publisher:PEARSON
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:9781259822674
Author:Yunus A. Cengel Dr., Michael A. Boles
Publisher:McGraw-Hill Education
Control Systems Engineering
Mechanical Engineering
ISBN:9781118170519
Author:Norman S. Nise
Publisher:WILEY
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:9781118807330
Author:James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:WILEY
Casting Metal: the Basics; Author: Casting the Future;https://www.youtube.com/watch?v=2CIcvB72dmk;License: Standard youtube license