Two 3.5 mm thick metal (Um = 9.5 J/mm') sheets are being joined using resistance spot welding. To achieve required strength, it is desired to form a weld nugget that is 5.5 mm in diameter and 4.0 mm thick. The weld duration will be set at 0.3 sec. If the electrical resistance between the surfaces is 140 microohms, and only onethird of the electrical energy generated will be used to form the weld nugget determine the current.

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Joining Processes

It is the process of permanent or temporary joining of two metal pieces with the help of heat or pressure. Two metal parts are assembled by applying an energy source for the formation of a single unit. The obtained joined metals cannot be fragmented easily with the application of any force.