The Lexington Company produces gas grills. This year’s expected production is 20,000 units. Currently, Lexington makes the side burners for its grills. Each grill includes two side burners. Lexington’s management accountant reports the following costs for making the 40,000 burners:     Cost per Unit Cost for 40,000 units Direct materials $8.00 $320,000 Direct manufacturing labor 4.00 160,000 Variable manufacturing overhead 2.00 80,000 Inspection, setup, materials handling   8,000 Machine rent   12,000 Allocated fixed costs of plant administration, taxes, and insurance   80,000 Total costs   $660,000 Lexington has received an offer from an outside vendor to supply any number of burners Lexington requires at $14.80 per burner. The following additional information is available: Inspection, setup, and materials-handling costs vary with the number of batches in which the burners are produced. Lexington produces burners in batch sizes of 1,000 units. Lexington will produce the 40,000 units in 40 batches. Lexington rents the machine it uses to make the burners. If Lexington buys all of its burners from the outside vendor, it does not need to pay rent on this machine. If Lexington purchases the burners from the outside vendor, the facility where the burners are currently made will remain idle. The allocated fixed plant administration, taxes, and insurance will not change. Q1-1. Describe the decision for Lexington to make. Q1-2. List all alternatives that Lexington can take regards to the 40,000 burners. Q1-3. Evaluate the alternatives. Show your calculations and clearly identify relevant costs information. Q1-4. What are qualitative factors that Lexington should consider when deciding whether to outsource?

FINANCIAL ACCOUNTING
10th Edition
ISBN:9781259964947
Author:Libby
Publisher:Libby
Chapter1: Financial Statements And Business Decisions
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The Lexington Company produces gas grills. This year’s expected production is 20,000 units. Currently, Lexington makes the side burners for its grills. Each grill includes two side burners. Lexington’s management accountant reports the following costs for making the 40,000 burners:

 

 

Cost per Unit

Cost for 40,000 units

Direct materials

$8.00

$320,000

Direct manufacturing labor

4.00

160,000

Variable manufacturing overhead

2.00

80,000

Inspection, setup, materials handling

 

8,000

Machine rent

 

12,000

Allocated fixed costs of plant administration, taxes, and insurance

 

80,000

Total costs

 

$660,000

Lexington has received an offer from an outside vendor to supply any number of burners Lexington requires at $14.80 per burner. The following additional information is available:

  • Inspection, setup, and materials-handling costs vary with the number of batches in which the burners are produced. Lexington produces burners in batch sizes of 1,000 units. Lexington will produce the 40,000 units in 40 batches.
  • Lexington rents the machine it uses to make the burners. If Lexington buys all of its burners from the outside vendor, it does not need to pay rent on this machine.
  • If Lexington purchases the burners from the outside vendor, the facility where the burners are currently made will remain idle. The allocated fixed plant administration, taxes, and insurance will not change.

Q1-1. Describe the decision for Lexington to make.

Q1-2. List all alternatives that Lexington can take regards to the 40,000 burners.

Q1-3. Evaluate the alternatives. Show your calculations and clearly identify relevant costs information.

Q1-4. What are qualitative factors that Lexington should consider when deciding whether to outsource?

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