The diagram above shows the inputs (left side) and outputs (right side) of an iron blast furnace. Create a material balance table using the compositions above, and the following conditions: • The burden which contains the iron ore, flux, and coke is 54% Fe. The Fe ratio in Fe2O3 and Fe3O4 is 1:1. • The burden has 450 kg moisture • 850 kg slag is produced per 1000 kg pig iron 1600 kg of coke is consumed per 1000 kg of ore. (coke composition: 94% carbon and 4% moisture) Assumptions: 1. All O₂ is consumed in the process. 2. The iron oxides are reduced indirectly. 3. N₂, H₂O, and Al2O3 are all inert. 4. All Fe in burden reports to pig iron.
The diagram above shows the inputs (left side) and outputs (right side) of an iron blast furnace. Create a material balance table using the compositions above, and the following conditions: • The burden which contains the iron ore, flux, and coke is 54% Fe. The Fe ratio in Fe2O3 and Fe3O4 is 1:1. • The burden has 450 kg moisture • 850 kg slag is produced per 1000 kg pig iron 1600 kg of coke is consumed per 1000 kg of ore. (coke composition: 94% carbon and 4% moisture) Assumptions: 1. All O₂ is consumed in the process. 2. The iron oxides are reduced indirectly. 3. N₂, H₂O, and Al2O3 are all inert. 4. All Fe in burden reports to pig iron.
Introduction to Chemical Engineering Thermodynamics
8th Edition
ISBN:9781259696527
Author:J.M. Smith Termodinamica en ingenieria quimica, Hendrick C Van Ness, Michael Abbott, Mark Swihart
Publisher:J.M. Smith Termodinamica en ingenieria quimica, Hendrick C Van Ness, Michael Abbott, Mark Swihart
Chapter1: Introduction
Section: Chapter Questions
Problem 1.1P
Related questions
Question
Create a material balance table based on the given problem by calculating the weight of each input and output component. Feel free to make additional assumptions if the given are not sufficient.

Transcribed Image Text:Slag
7.2% FeQ
15.3% ÇaQ
4.6% MnQ
Iron ore
Fe,0,
Fe,04
SiO,
39.5% Al,0,
Mn
33.4 % SiO,
Al,0,
Flux
Pig Iron
Сасо,
94% Fe
Cao
1.3% Mn
Iron Blast Furnace
4.2% C
0.5% Si
Enriched air
Relative humidity
(50%) at 298 K
40% O, (based on
air's dry volume)
Flue gas
co,
CO
N2
Coke-
94% C
4% Moisture
The diagram above shows the inputs (left side) and outputs (right side) of an iron blast furnace. Create a
material balance table using the compositions above, and the following conditions:
• The burden which contains the iron ore, flux, and coke is 54% Fe. The Fe ratio in Fe,0, and Fe,04
is 1:1.
• The burden has 450 kg moisture
• 850 kg slag is produced per 1000 kg pig iron
• 1600 kg of coke is consumed per 1000 kg of ore. (coke composition: 94% carbon and 4%
moisture)
Assumptions:
1. All O, is consumed in the process.
2. The iron oxides are reduced indirectly.
3. N2, H;O, and Al,0, are all inert.
4. All Fe in burden reports to pig iron.
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