The Current Designs staff has prepared the annual manufacturing budget for the rotomolded line based on an estimated annual production of 3,960 kayaks during 2020. Each kayak will require 56 pounds of polyethylene powder and a finishing kit (rope, seat, hardware, etc.). The polyethylene powder used in these kayaks costs $1.00 per pound, and the finishing kits cost $150 each. Each kayak will use two kinds of labor-2 hours of type I labor from people who run the oven and trim the plastic, and 3 hours of work from type II workers who attach the hatches and seat and other hardware. The type I employees are paid $19 per hour, and the type II are paid $16 per hour. Manufacturing overhead is budgeted at $381,520 for 2020, broken down as follows. Variable costs Indirect materials Manufacturing supplies Maintenance and utilities Fixed costs Supervision Insurance Depreciation Total Polyethylene powder Finishing kits Type I labor Type II labor Indirect materials Manufacturing supplies Maintenance and utilities Supervision Insurance Depreciation $39,600 55,440 Total 91,080 186,120 During the first quarter, ended March 31, 2020, 1,040 units were actually produced with the following costs. 74,000 13,200 108,200 195,400 $381,520 $59,900 156,370 39,520 51,080 10,400 14,604 26,830 16,400 3,300 27,050 $405,454

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**Budget and Cost Analysis for Rotomolded Kayak Production**

The Current Designs team has developed the annual manufacturing budget for their rotomolded line, projecting an output of 3,960 kayaks in 2020. Each kayak production requires 56 pounds of polyethylene powder and a finishing kit including components such as rope, seat, and hardware. The polyethylene powder is priced at $1.00 per pound, while each finishing kit costs $150.

### Labor Requirements
The production involves two types of labor:
- **Type I**: 2 hours per kayak for oven operation and plastic trimming, paid $19 per hour.
- **Type II**: 3 hours per kayak for attaching hatches and hardware, paid $16 per hour.

### Manufacturing Overhead Budget
Total overhead for 2020 is estimated at $381,520, detailed as follows:

#### Variable Costs
- **Indirect Materials**: $39,600
- **Manufacturing Supplies**: $55,440
- **Maintenance and Utilities**: $91,080
- **Total Variable Costs**: $186,120

#### Fixed Costs
- **Supervision**: $74,000
- **Insurance**: $13,200
- **Depreciation**: $108,200
- **Total Fixed Costs**: $195,400

**Overall Total**: $381,520

### First Quarter Production Costs
During the first quarter ending March 31, 2020, 1,040 units were produced with the following costs:

- **Polyethylene Powder**: $59,900
- **Finishing Kits**: $156,370
- **Type I Labor**: $39,520
- **Type II Labor**: $51,080
- **Indirect Materials**: $10,400
- **Manufacturing Supplies**: $14,604
- **Maintenance and Utilities**: $26,830
- **Supervision**: $16,400
- **Insurance**: $3,300
- **Depreciation**: $27,050

**Total Cost for Quarter**: $405,454

These figures provide a detailed picture of both the projected and actual financial requirements for kayak production, helping in planning and efficiency analysis.
Transcribed Image Text:**Budget and Cost Analysis for Rotomolded Kayak Production** The Current Designs team has developed the annual manufacturing budget for their rotomolded line, projecting an output of 3,960 kayaks in 2020. Each kayak production requires 56 pounds of polyethylene powder and a finishing kit including components such as rope, seat, and hardware. The polyethylene powder is priced at $1.00 per pound, while each finishing kit costs $150. ### Labor Requirements The production involves two types of labor: - **Type I**: 2 hours per kayak for oven operation and plastic trimming, paid $19 per hour. - **Type II**: 3 hours per kayak for attaching hatches and hardware, paid $16 per hour. ### Manufacturing Overhead Budget Total overhead for 2020 is estimated at $381,520, detailed as follows: #### Variable Costs - **Indirect Materials**: $39,600 - **Manufacturing Supplies**: $55,440 - **Maintenance and Utilities**: $91,080 - **Total Variable Costs**: $186,120 #### Fixed Costs - **Supervision**: $74,000 - **Insurance**: $13,200 - **Depreciation**: $108,200 - **Total Fixed Costs**: $195,400 **Overall Total**: $381,520 ### First Quarter Production Costs During the first quarter ending March 31, 2020, 1,040 units were produced with the following costs: - **Polyethylene Powder**: $59,900 - **Finishing Kits**: $156,370 - **Type I Labor**: $39,520 - **Type II Labor**: $51,080 - **Indirect Materials**: $10,400 - **Manufacturing Supplies**: $14,604 - **Maintenance and Utilities**: $26,830 - **Supervision**: $16,400 - **Insurance**: $3,300 - **Depreciation**: $27,050 **Total Cost for Quarter**: $405,454 These figures provide a detailed picture of both the projected and actual financial requirements for kayak production, helping in planning and efficiency analysis.
**Flexible Budget Report for Manufacturing**

*Objective*: Assuming the rotomolded line is treated as a cost center, prepare a flexible budget report for manufacturing for the quarter ended March 31, 2020, when 1,040 units were produced.

**Instructions**:
- List variable costs before fixed costs.
- Round answers to 0 decimal places, e.g., 125.

**Report Title**:
CURRENT DESIGNS  
Rotomolded Line  
Manufacturing Flexible Budget Report  
For the Quarter Ended March 31, 2020

**Budget vs. Actual Analysis**:
- This report allows for a detailed comparison of the budgeted and actual expenses involved in rotomolded line manufacturing.
- The columns are divided into "Budget" and "Actual" amounts for various cost categories.

**Cost Categories (dropdown options)**:
1. Depreciation
2. Finishing Kits
3. Fixed Costs
4. Indirect Materials
5. Insurance
6. Labor - Type I
7. Labor - Type II
8. Maintenance and Utilities
9. Manufacturing Supplies
10. Polyethylene Powder
11. Supervision
12. Total Costs
13. Total Fixed Costs
14. Total Variable Costs
15. Units to be Produced
16. Variable Costs

Each row allows the user to input the relevant costs in the corresponding categories under both the "Budget" and "Actual" columns.

**Interactive Elements**:
- Dropdown menus are provided for selecting the specific cost categories.
- Users can enter numerical values in the provided text fields to represent financial amounts.

**Submission**:
- Users have two attempts to submit their answers via the "Submit Answer" button located at the bottom of the form.
Transcribed Image Text:**Flexible Budget Report for Manufacturing** *Objective*: Assuming the rotomolded line is treated as a cost center, prepare a flexible budget report for manufacturing for the quarter ended March 31, 2020, when 1,040 units were produced. **Instructions**: - List variable costs before fixed costs. - Round answers to 0 decimal places, e.g., 125. **Report Title**: CURRENT DESIGNS Rotomolded Line Manufacturing Flexible Budget Report For the Quarter Ended March 31, 2020 **Budget vs. Actual Analysis**: - This report allows for a detailed comparison of the budgeted and actual expenses involved in rotomolded line manufacturing. - The columns are divided into "Budget" and "Actual" amounts for various cost categories. **Cost Categories (dropdown options)**: 1. Depreciation 2. Finishing Kits 3. Fixed Costs 4. Indirect Materials 5. Insurance 6. Labor - Type I 7. Labor - Type II 8. Maintenance and Utilities 9. Manufacturing Supplies 10. Polyethylene Powder 11. Supervision 12. Total Costs 13. Total Fixed Costs 14. Total Variable Costs 15. Units to be Produced 16. Variable Costs Each row allows the user to input the relevant costs in the corresponding categories under both the "Budget" and "Actual" columns. **Interactive Elements**: - Dropdown menus are provided for selecting the specific cost categories. - Users can enter numerical values in the provided text fields to represent financial amounts. **Submission**: - Users have two attempts to submit their answers via the "Submit Answer" button located at the bottom of the form.
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