Quality improvement. Dover Corporation makes printed cloth in two departments: weaving and printing. Currently, all product first moves through the weaving department and then through the printing department before it is sold to retail distributors for $2,800 per roll. Dover provides the following information: Weaving 20,000 rolls Printing 30,000 rolls Monthly capacity Monthly production Direct material cost per roll of cloth processed at each operation Fixed operating costs 19,000 rolls 17,100 rolls $300 $1,200 $11,400,000 $1,710,000 Dover can start only 20,000 rolls of cloth in the weaving department because of capacity constraints of the weaving machines. Of the 20,000 rolls of cloth started in the weaving department, 1,000 (5%) defective rolls are scrapped at zero net disposal value. The good rolls from the weaving department (called gray cloth) are sent to the printing department. Of the 19,000 good rolls started at the printing operation, 1,900 (10%) defec- tive rolls are scrapped at zero net disposal value. The Dover Corporation's total monthly sales of printed cloth equal the printing department's output.
Quality improvement. Dover Corporation makes printed cloth in two departments: weaving and printing. Currently, all product first moves through the weaving department and then through the printing department before it is sold to retail distributors for $2,800 per roll. Dover provides the following information: Weaving 20,000 rolls Printing 30,000 rolls Monthly capacity Monthly production Direct material cost per roll of cloth processed at each operation Fixed operating costs 19,000 rolls 17,100 rolls $300 $1,200 $11,400,000 $1,710,000 Dover can start only 20,000 rolls of cloth in the weaving department because of capacity constraints of the weaving machines. Of the 20,000 rolls of cloth started in the weaving department, 1,000 (5%) defective rolls are scrapped at zero net disposal value. The good rolls from the weaving department (called gray cloth) are sent to the printing department. Of the 19,000 good rolls started at the printing operation, 1,900 (10%) defec- tive rolls are scrapped at zero net disposal value. The Dover Corporation's total monthly sales of printed cloth equal the printing department's output.
Chapter1: Financial Statements And Business Decisions
Section: Chapter Questions
Problem 1Q
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The design engineering team has proposed a modification that would lower the weaving department’s rate of defective products to 3%. The modification would cost the company $700,000 per month. Should Dover implement the change? Show your calculations.
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