Prepare a comprehensive table of hole-making processes (include both traditional and non-traditional machining processes). Describe the advantages and limitations of each method, and comment on the quality and surface integrity of the holes produced.

Q: The total cost of a milling machine is P937,241 including taxes and it can last up to 9 years. What…

A: please check attached file for solution

Q: A pre-drilled hole of 010 mm in a block of 40 mm thick is required to be enlarged to O 16mm by core…

A:

Q: To make 5 aluminum wheels with smooth surface and precise dimension as shown in Figure 1 for one…

A: It is given that the final product should possess smooth surface finish and precise dimension.

Q: List four industries that depend on machining.

A: Note: Student has posted seven different question and we are bound to answer one question at a time…

Q: TRUE OR FALSE. IF FALSE WHAT WORD MAKES THE STATEMENT INCORRECT AND WHAT IS THE CORRESPONDING…

A: When the machining of a object is done by the cutting tool then in that case the chip is formed.…

Q: a) Define what is meant by "selective assembly" and briefly explain why it is used and give one…

A: (a) Selective assembly  Process capability = 4 ( desired tolerance )     For example 0.4  = 4 * 0.1…

Forming and Shaping

Metal forming is a category of metalworking process through which the material can be given the desired shape and size by subjecting it to plastic deformation, where the component undergoes bulk deformation process upon application of loads. Unlike the shearing and machining process, the material does not undergo up to a failure point as indicated in the stress-strain curve. Hence, the stresses induced during the forming process are greater than yield strength but less than the failure strength of the material. The process does not lead to the loss of material, so it can be said to be an economical process. During forming, the material is subjected to tensile forces, compressive forces, bending, and shearing loading conditions. The material should possess the property of ductility to undergo the forming process.