FARM Process for Tea Workflow Production Picking, Processing, and Packaging Tea Start Workers pick tea leaves PROCESSING Bags of tea are reweighed Leaves are moved onto special trays and rolled Leaves are put into 50 kg bags Bags are moved to a processing area Leaves are spread across pans and troughs Leaves are withered on pans Leaves are removed from pans and reweighed Leaves are cooled Leaves go through a first drying Leaves are cooled Leaves are put into new trays for a second drying Poor-quality leaves are thrown away Leaves are visually inspected Leaves are removed from trays and reweighed; poor-quality leaves are thrown away Leaves are moved to an oxidizing area Leaves are axidized Leaves get a final drying to complete the oxidation process Leaves are sent to packaging and shipping Leaves are cooled PACKAGING AND SHIPPING Leaves are weighed Leaves are sorted; small, misshaped, or discolored tea leaves are discarded Leaves are weighed Tea bags are wrapped in paper packets Leaves are put into paper tea bags and sealed Leaves get a second sorting Tea bags are sealed Wrapped tea bags are sorted into cardboard packs of 20 Cardboard packs are sealed and wrapped in plastic Shipping boxes are wrapped and sealed, ready to be shipped End Boxes are sorted into shipping boxes

Practical Management Science
6th Edition
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:WINSTON, Wayne L.
Chapter2: Introduction To Spreadsheet Modeling
Section: Chapter Questions
Problem 20P: Julie James is opening a lemonade stand. She believes the fixed cost per week of running the stand...
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Question
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  • Identify steps that do not add value based on the principles of lean manufacturing. Explain why you selected each step.
  • Identify steps that should be removed or changed to improve environmental sustainability. Explain why you selected each step.
  • Explain the implications, both positive and negative, of removing or changing the steps from the process flowchart previously identified. Also explain how those changes would help alignment to the triple bottom line (TBL).
  • Explain how operations management techniques, including project management and lean manufacturing, can add value to the Tea company.
FARM
Process for Tea
Workflow
Production
Picking, Processing, and Packaging Tea
Start
Workers pick
tea leaves
PROCESSING
Bags of tea are
reweighed
Leaves are moved
onto special trays
and rolled
Leaves are put
into 50 kg bags
Bags are
moved to a
processing area
Leaves are spread
across pans and
troughs
Leaves are
withered on pans
Leaves are removed
from pans and
reweighed
Leaves
are cooled
Leaves go
through a first
drying
Leaves are
cooled
Leaves are put
into new trays for
a second drying
Poor-quality leaves
are thrown away
Leaves are visually
inspected
Leaves are removed from trays
and reweighed; poor-quality
leaves are thrown away
Leaves are
moved to an
oxidizing area
Leaves are
axidized
Leaves get a final
drying to
complete the
oxidation process
Leaves are sent to
packaging and
shipping
Leaves are
cooled
Transcribed Image Text:FARM Process for Tea Workflow Production Picking, Processing, and Packaging Tea Start Workers pick tea leaves PROCESSING Bags of tea are reweighed Leaves are moved onto special trays and rolled Leaves are put into 50 kg bags Bags are moved to a processing area Leaves are spread across pans and troughs Leaves are withered on pans Leaves are removed from pans and reweighed Leaves are cooled Leaves go through a first drying Leaves are cooled Leaves are put into new trays for a second drying Poor-quality leaves are thrown away Leaves are visually inspected Leaves are removed from trays and reweighed; poor-quality leaves are thrown away Leaves are moved to an oxidizing area Leaves are axidized Leaves get a final drying to complete the oxidation process Leaves are sent to packaging and shipping Leaves are cooled
PACKAGING
AND SHIPPING
Leaves are
weighed
Leaves are sorted;
small, misshaped, or
discolored tea leaves
are discarded
Leaves are
weighed
Tea bags are
wrapped in
paper packets
Leaves are put
into paper tea
bags and sealed
Leaves get a
second sorting
Tea bags are
sealed
Wrapped tea bags are
sorted into cardboard
packs of 20
Cardboard packs
are sealed and
wrapped in plastic
Shipping boxes are
wrapped and sealed,
ready to be shipped
End
Boxes are sorted
into shipping
boxes
Transcribed Image Text:PACKAGING AND SHIPPING Leaves are weighed Leaves are sorted; small, misshaped, or discolored tea leaves are discarded Leaves are weighed Tea bags are wrapped in paper packets Leaves are put into paper tea bags and sealed Leaves get a second sorting Tea bags are sealed Wrapped tea bags are sorted into cardboard packs of 20 Cardboard packs are sealed and wrapped in plastic Shipping boxes are wrapped and sealed, ready to be shipped End Boxes are sorted into shipping boxes
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