Drawing 1 of Figure P8.51 shows a countershaft with helical gear (B), bevel gear (D), and two supporting bearings (A and C). Loads acting on the bevel gear are shown. Forces on the helical gear can be determined from equilibrium of moments about the shaft axis plus the given proportions of the helical gear force components. Shaft dimensions are given in drawing 2. All shoulder fillets (at points where diam- eter changes) have a radius of 5 mm. Note that the shaft is designed so that only bear- ing A takes thrust. The shaft is made of hardened steel, Su = 1069 MPa, 896 MPa. All important surfaces are finished by grinding. Sy %3! (a) Draw load, shear force, and bending moment diagrams for the shaft in the xy and xz planes. Also draw diagrams showing the intensity of the axial force and torque along the length of the shaft. (b) At points B, C, and E of the shaft, calculate the equivalent stresses in prepara- tion for determining the fatigue safety factor. (Note: Refer to Table 8.2.) (c) For a reliability of 99% (and assuming a standard deviation of o = 0.08S,„), estimate the safety factor of the shaft at points B, C, and E. [Ans.: (c) 5.0, 6.8, and 5.8, respectively]

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Drawing 1 of Figure P8.51 shows a countershaft with helical gear (B), bevel gear
(D), and two supporting bearings (A and C). Loads acting on the bevel gear are
shown. Forces on the helical gear can be determined from equilibrium of moments
about the shaft axis plus the given proportions of the helical gear force components.
Shaft dimensions are given in drawing 2. All shoulder fillets (at points where diam-
eter changes) have a radius of 5 mm. Note that the shaft is designed so that only bear-
ing A takes thrust. The shaft is made of hardened steel, S, = 1069 MPa,
S, = 896 MPa. All important surfaces are finished by grinding.
8.51
(a) Draw load, shear force, and bending moment diagrams for the shaft in the xy
and xz planes. Also draw diagrams showing the intensity of the axial force and
torque along the length of the shaft.
(b) At points B, C, and E of the shaft, calculate the equivalent stresses in prepara-
tion for determining the fatigue safety factor. (Note: Refer to Table 8.2.)
(c) For a reliability of 99% (and assuming a standard deviation of o = 0.08S,),
estimate the safety factor of the shaft at points B, C, and E.
[Ans.: (c) 5.0, 6.8, and 5.8, respectively]
Forces act at 500-mm dia.
В
550
D
400
400
450
F, = 1.37 kN
F, = 5.33 kN
F2 = 0.3675F,
F = 0.2625F,
120 dia.
E
Keyway
80 dia.
Fy
F = 1.37 kN
(K= 1.6 for bend and torsion; 1.0 for axial
load all at the keyway. Use Cs = 1 with these values.)
(1)
Forces act at 375-mm dia.
(2)
Transcribed Image Text:Drawing 1 of Figure P8.51 shows a countershaft with helical gear (B), bevel gear (D), and two supporting bearings (A and C). Loads acting on the bevel gear are shown. Forces on the helical gear can be determined from equilibrium of moments about the shaft axis plus the given proportions of the helical gear force components. Shaft dimensions are given in drawing 2. All shoulder fillets (at points where diam- eter changes) have a radius of 5 mm. Note that the shaft is designed so that only bear- ing A takes thrust. The shaft is made of hardened steel, S, = 1069 MPa, S, = 896 MPa. All important surfaces are finished by grinding. 8.51 (a) Draw load, shear force, and bending moment diagrams for the shaft in the xy and xz planes. Also draw diagrams showing the intensity of the axial force and torque along the length of the shaft. (b) At points B, C, and E of the shaft, calculate the equivalent stresses in prepara- tion for determining the fatigue safety factor. (Note: Refer to Table 8.2.) (c) For a reliability of 99% (and assuming a standard deviation of o = 0.08S,), estimate the safety factor of the shaft at points B, C, and E. [Ans.: (c) 5.0, 6.8, and 5.8, respectively] Forces act at 500-mm dia. В 550 D 400 400 450 F, = 1.37 kN F, = 5.33 kN F2 = 0.3675F, F = 0.2625F, 120 dia. E Keyway 80 dia. Fy F = 1.37 kN (K= 1.6 for bend and torsion; 1.0 for axial load all at the keyway. Use Cs = 1 with these values.) (1) Forces act at 375-mm dia. (2)
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